Maintenance Manager
Quality HR India View all jobs
- Vapi, Gujarat
- Permanent
- Full-time
- Plan annual shutdown schedule and activities and disseminate to all concerned
- Design preventive maintenance plan to avoid any untimely breakdown of critical equipment and plant machinery including solar panels, plumbing and civil repairs
- List critical equipment in the plant and ensure availability with Stores at all times
- Monitor daily energy consumption and reduce usage while enhancing solar energy utilization
- Approve permits for mechanical, electrical and instrumentation work with Safety team
- Manage and maintain electrical power distribution, DG sets, air compressors, AHU & HVAC systems, conveyors, packaging machines, blenders, solar panels, WTP and STP
- Coordinate calibration, inspections, installation, testing and compliance activities
- Resolve repeat failures through permanent solutions and cost-saving measures
- Monitor new machinery installation, commissioning and customization
- Prepare Machine History Cards and Maintenance Cards
- Prepare equipment purchase specifications and analyze power system issues
- Attend major breakdowns and prepare Annual Maintenance Plan aligned with business goals
- Plan power consumption, contingency strategies and conduct root cause analysis with CAPA
- Establish process control, breakdown analysis and utility consumption studies
- Assist in AOP, budgeting, MIS reporting, audits and statutory compliance
- Ensure safety adherence, liaison with authorities and maintain all maintenance records
- Lead, train and develop team, ensure performance tracking and succession planning
- Awareness of the complete Production Process PLC and SCADA equipment knowledge Technical Testing & Equipment Calibration Knowledge Food Quality consciousness
- Knowledge of maintaining Large capacity blenders(AZO-Bhargav); multi head VFF packaging machines (Pakona, Starpack, Akash & Rui machines); Air Compressors (Lubricated & oil free), AHU and HVAC; ASRS, High speed doors/Conveyors/roller belts and suction lifts; Solar Panels; WTP and BMS (Building Maintenance System).
- Plant maintenance, AMP, shutdown planning, PLC/SCADA, HVAC, compressors, RCA, CAPA, budgeting, compliance
- Risk Assessment, Management & Control