IN_Bosch Rexroth India_Assistant Manager / Deputy Manager_Works Quality (Manufacturing Operations and Engineering)
Bosch View all jobs
- Sanand, Gujarat
- Permanent
- Full-time
- Quality System Implementation & Maintenance:
- Develop, implement, and maintain in-process quality control plans, procedures, and work instructions (e.g., control plans, FMEAs, inspection criteria).
- Ensure all in-process quality documentation is accurate, up-to-date, and readily accessible to production personnel.
- Conduct regular audits of production lines and processes to ensure adherence to established quality standards and procedures.
- Identify and implement opportunities for continuous improvement in in-process quality control.
- Inspection & Testing:
- Establish and validate in-process inspection points and methods, including visual, dimensional, and functional testing.
- Train and qualify production operators on in-process inspection techniques and criteria.
- Perform periodic in-process inspections and audits to verify product quality and process adherence.
- Defect Prevention & Root Cause Analysis:
- Monitor key process parameters and product characteristics for deviations from specifications.
- Identify, document, and investigate in-process quality non-conformances, defects, and deviations.
- Conduct root cause analysis (RCA) using tools like 5 Whys, Fishbone diagrams, Pareto charts, etc., to determine the underlying causes of quality issues.
- Collaborate with engineering, manufacturing, and other teams to develop and implement effective corrective and preventive actions (CAPAs).
- Verify the effectiveness of implemented CAPAs and ensure their sustainability.
- Data Analysis & Reporting:
- Collect, analyze, and interpret in-process quality data (e.g., defect rates, yield, SPC charts).
- Generate regular reports on in-process quality performance, trends, and key metrics.
- Present quality data and findings to management and cross-functional teams.
- Utilize statistical process control (SPC) techniques to monitor process stability and identify potential issues.
- Collaboration & Training:
- Work closely with QMM, production supervisors, and operators to resolve quality issues and implement improvements.
- Provide training and coaching to production personnel on quality standards, inspection techniques, and defect prevention.
- Participate in new product introduction (NPI) activities to ensure quality requirements are integrated into the manufacturing process from the outset.
- Act as a resource and subject matter expert for in-process quality questions and concerns.
- Education: Bachelor's degree in Mechanical Engineering or a related technical field.
- Experience: 8-10 years of experience in a quality assurance or quality control role within a manufacturing environment. Experience with Works quality is essential.
- Technical Skills:
- Strong understanding of quality management systems (e.g., ISO 9001).
- Proficiency in root cause analysis methodologies (e.g., 5 Whys, Fishbone, 8D).
- Experience with statistical process control (SPC) and data analysis tools.
- Ability to read and interpret engineering drawings, blueprints, and specifications.
- Familiarity with various inspection and measurement tools (e.g., calipers, micrometers, CMM).
- Knowledge of Lean Manufacturing and Six Sigma principles is a plus.
- Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint).
- Soft Skills:
- Excellent analytical and problem-solving skills.
- Strong communication (written and verbal) and interpersonal skills.
- Ability to work independently and as part of a team.
- Strong attention to detail and a commitment to quality.
- Proactive and results-oriented.
- Ability to train and mentor others.