Executive- BIW Repairs, Panapakkam Works

Purpose of the RolePVBU – Ahmedabad – Responsible for Electrical Maintenance (Machine Shop), Develop Delivery & action.Job Responsibility

Independently manage Activity for Maintenance of Machine Shop to Ensure SQPDCME goals are Achieved
Maintenance of Electrical, Mechanical & Fixture maintenance Knowledge of Electrical & Mechanical maintenance of VMC and HMC, grinding machines, CNC machines, Robotic Washing, CNC Washing, Honing Machine, central coolant system.
Uptime, MTTR & MTBF Improvements
Knowledge of Replacement of spindle, ATC unit, Hydraulic and pneumatic circuit diagram reading and diagnosis. Spindle run out correction and tackle quality issues due to machine side of grinding line.
Knowledge of SAP Systems & Down time Entry through SAP.
LCA & Kaizen Implementations.
Power & Air Cost Optimization & Drive Improvements related to same
Capacity improvements through debottlenecking and improvements
Revenue cost reduction –initiatives for implementation and practice Improvement idea generation and implementation
Interaction with all support functions and concern resolution with the help of CFT
CNC, Plc machine all back up mgmt. MAG cnc’s
Knowledge of TPM & People Management / IR issue handling / conflict Management
Dupont Safety Standards, HIRA, Safe Work Zone, AIA Preparation & Analysis.
Knowledge of Gantry system & controller such as 802D sl,828D,840 D, Back up and Diagnosis
Knowledge of Mag CNcs, Fanuc cnc,s7-300 plc system
Generate Safety working culture
Develop improvement culture
Knowledge of TPM and Manpower handling

Desired Candidate Profile

Minimum education qualification: B.E. / B. Tech. (Electrical/Electronics/Mechanical)
Minimum experience requirement : 5-10 years

Working knowledge requirement:

Hands On experience on Mag machining Centers, Span Centralized Coolant System, Leak testing machines, Gudel gantry, Tox Robotized Presses, Nagel honing Machines, CES/ICOM robotized Washing Machines, Marposs Inspection Systems.
Machine Shop Maintenance , Understanding of Fanuc, Siemens Controls 802d sl,828D,840D
Maintenance,S7-300,200,program Modification, Profibus nodes system maintenance and Fault finding
CNC, Plc machine all back up mgmt. Makino cnc with Fanuc controller
Hydraulic and Pneumatic system knowledge
TQM & DWM
People Management / IR issue handling / conflict Management
TPM Principles and application
CMM Maintenance
IATF 16949 & safety system

Skills & Competencies

To be comfortable to own higher responsibility with the ever-evolving industry dynamics and be receptive to change.
To be ready to work in very lean set up and drive a young team delivering aspirational targets every day.
Need to have a leader’s mind-set –Ability to motivate the team, Learn from team and lead the team, innovative thinking, communication skills and customer approach.
Differentiating quality mind-set is the key aspect. Need to have strong commitment to doing the best job at every step to deliver the highest quality of products from lines.
Possessing mind-set to actively participate and contribute taking end-to-end ownership. Compliance with standards, identification of issues, implementing solutions, continuous improvement and create strong quality culture.