Process - Senior Engineer
Nordex
- Chennai, Tamil Nadu
- Permanent
- Full-time
This role plays a critical part in supporting New Product Introduction (NPI), operational efficiency, and data accuracy across global manufacturing operations.Roles & ResponsibilitiesBOM, BOP & Routing Management
- Create and maintain Bill of Materials (BOM), Bill of Process (BOP), and Material Master Data, including MRP Area, storage location, and work scheduling parameters.
- Update Production Versions, work centers, alternative BOMs, and ensure alignment between BOM and Routing.
- Create and maintain Routing/BOP based on setup time, manpower requirement, and process sequence.
- Assign material items operation-wise in Routing as per the designated BOM structure.
- Handle BOM, Routing, and Material Master activities in SAP S4HANA - Production Planning & Material Management modules.
- Extract and analyze SAP and Teamcenter reports to ensure data accuracy and support operational planning.
- Create materials in Siemens Teamcenter, initiate workflows, and confirm successful data transfer to SAP.
- Support Sourcing team by ensuring PIR accuracy and material readiness for BOM updates.
- Manage BOM Change Requests (CR) with SCM and coordinate serial implementation.
- Update BOM based on approved changes and inform Warehouse/Material Management teams for revised pick/issue lists.
- Participate in model configuration meetings and update BOM, Routing, and Material Master Data accordingly.
- Perform ECO/MECO handling and Teamcenter workflow management.
- Execute global Phase-In/Phase-Out and material replacement per Transition Management guidelines.
- Initiate SAP cleansing for phase-out items and ensure replacement items are correctly updated.
- Actively participate in SAP project stand-up meetings and review production order trial reports.
- Support production by resolving BOM, routing assignment issues, and maintaining continuous operations.
- Handle multitasking BOM activities and execute parallel BOM updates without impacting production.
- Collaborate with process engineers to reduce overconsumption and meet global usage targets.
- Finalize BOM process wastage weight supporting cost estimation and budgeting.
- Perform cost comparison between previous and current BOM revisions.
- Update monthly commodity consumption trends based on SAP usage data.
- Identify non-BOM items based on variable consumption and coordinate Min/Max stock updates.
- Revise local MBOM/BOP in Teamcenter and ensure proper transfer to SAP with validation.
- Create Collaboration Context in Teamcenter linking BOP and MBOM structures.
- Ensure all documentation complies with organizational standards and supports audit readiness.
- Strong knowledge of Change Management, ECO/MECO, and engineering workflows.
- Hands-on expertise in BOM, BOP, Routing, and Material Master Data.
- Proficiency in SAP - Production Planning (PP) and Material Management (MM) modules.
- Experience working with PLM systems (Siemens Teamcenter).
- Familiarity with ServiceNOW for workflow support.
- Advanced proficiency in MS Excel for data analytics and reporting.
- Good understanding of MRP processes and procurement data flow.
- Bachelor's degree in Mechanical, Production, Industrial Engineering, or equivalent.
- 3-8 years of relevant experience in BOM/BOP engineering, manufacturing process engineering, or ERP/PLM data management in Blade Industries.
- Experience in SAP S4HANA and Teamcenter is mandatory.
- Strong analytical, documentation, and data accuracy skills.
- Ability to work cross-functionally in fast-paced manufacturing environments.
- Excellent problem-solving capability, especially related to BOM/Routing/ERP issues.
- Ability to multitask and manage multiple BOM updates in parallel.
- Strong communication and coordination skills.