Junior Machining Process Engineer

• Collaborate with production & QC teams to align technical capabilities with customer requirements
• Identify, troubleshoot, and resolve process-related issues and Machining defects in a timely manner, implementing corrective and preventive actions (CAPA).
• Process Improvement: Develop, evaluate, and improve machining processes in terms of Safety, Quality, Productivity, Cost & 5S
• Align with Foundry shop team & to improve the Casting product quality.
• Identify and implement process improvements to increase production efficiency, reduce scrap rates, minimize waste, and lower costs, optimize the head counts..
• Work closely with cross-functional teams, including quality control, production, maintenance, and R&D, to ensure smooth production flow and the successful integration of new technologies.
• Maintain up-to-date documentation of all process procedures, adjustments, and project validation activities, ensuring compliance with safety, environmental requirements.

• BE/B. Tech. (Mech/Manufacturing engineering/Material)
• Minimum 5 -8 years' experience in Machining shop for Casting Forged components.
• Prefer the knowledge and experience of automotive components, like Camshaft, Crankshaft etc.….
• Preference will be given for experience of CBN Grinding & Turning operation.
• Knowledge of IATF 16949, GD&T, drawings
• Excellent organization time-management abilities.

• Ability to analyze component drawings and prepare machine shop documents (Control plan, process sheet, SOP etc..)
• Ability to understand the manufacturing cost & follow up for reduction the cost.
• Ability of Setting and testing optimal cutting speeds, feed rates, and depth of cut to minimize tool wear and production time.
• Proven ability for Researching, selecting, and procuring cutting tools, jigs, fixtures, and CNC equipment to improve production efficiency.
• Understanding of tooling geometry-specification and tool wear mechanisms.
• Data analysis skills for troubleshooting

• Proven ability to identify, analyze, and resolve root causes of Machining defects (e.g., roundness, chatter mark, Harmonic, machining crack, Grinding burn marks etc..) using techniques like 8D, Fishbone diagrams, etc...

Mahle