Deputy Manager - Engineering (Lead - Reliability Engineering (MFU))
- Navi Mumbai, Maharashtra
- Permanent
- Full-time
- Education (minimum/desirable): University degree in Mechanical Engineering
- Experience: At least 10 years (with 1-2 years in Lead / Deputy- Lead role) of handling MFU (Maintenance, Facility, Utility) on a Reliability centered maintenance (RCM) program. Hands on working experience in Planning and RCM through digitized platform like CMMS/ SAP-PM, KNEAT-Paperless Validation
- Experience from any chemical or API manufacturing industry
- As Site RCM lead shall ensure effective planning, Maintenance of the Equipment, Facility & Utility
- Lead troubleshooting and optimization of maintenance program
- Span of control
- Budget: Spares Management, Services, AMC, Asset Life cycle review and Capex proposal, Obsolescence Management for Equipment, Facility, Utility
- Resources: 1- 10 resources (Planner, Maint. Executive, Maint. Tech, Reliability Tech.)
- Drive projects related to RCM, Process Optimization, Digital projects for paperless & DI,
- Ensure compliance with cGMP (Current Good Manufacturing Practices) and regulatory standards while maintaining data integrity and Good Engineering Practices.
- Provide technical support for delivering all Quality & Safety related activity like EHS Technical standards, Quality Assessment upgrades etc
- Collaborate with cross-functional teams to ensure Asset are kept healthy, safe and efficient for manufacturing.
- Ensure all equipment’s, Facility is compliant to Statutory activity related to Factory Act & other guidance’s
- Track, Analyse & improve KPIs related to Life cycle Asset and Maintenance program.
- Upkeep all data & Records in CMMS / SAP-PM ad CMMS Admin
- Collaborate with cross functional teams to improve Asset Reliability & reduce down time through effective implementation of Six Sigma attributes.
- Continually improve Asset reliability through Asset Life Cycle review and re-capitalization of Assets
- SPOC for audits and ensure readiness for internal and external inspections for MFU (Maintenance, Facility & Utility) vertical
- Chemical API Manufacturing equipment’s like but not limited to Reactors, Centrifuges, Dryers, Mills, Sieving units, Utilities, Piping, Water systems.
- Should have hand on in area of Reliability attributes like Condition Monitoring & related instruments, Data analysis, FMEA, RCA, APMS (Asset performance Management system) etc
- Proficiency in developing long term Asset reliability programs.
- Sound knowledge of Six Sigma attributes & application
- Solid understanding and development of Facility Layouts, Zoning Concepts, P&ID
- Comprehensive understanding of Data integrity, Quality culture, EHS standards
- Strong knowledge of regulatory requirements, including cGMP and ISO standards.
- Proficiency in planning & utilizing CMMS / SAP-PM systems and need to be SPOC for CMMS at site
- Lead continuous improvement and reliability initiatives that includes development of multiyear road maps
- Excellent troubleshooting and problem-solving skills for process equipment’s.
- Strong collaboration and communication skills to work effectively with cross-functional teams and external service providers.
- Understanding of manufacturing Processes
- Understanding of Process Automation,
- Six Sigma Green Belt certification