Pilot Plant Ramp up
- Bangalore, Karnataka
- Permanent
- Full-time
Mercedes-Benz Research and Development India (MBRDI), headquartered in Bengaluru with a satellite office in Pune, is the largest R&D center for Mercedes-Benz Group AG outside of Germany. Our mission is to drive innovation and excellence in automotive engineering, digitalization, and sustainable mobility solutions, shaping the future of mobility.Job Overview: As an Anlauf Fabrik Engineer specializing in exterior assembly, you will play a crucial role in ensuring the successful launch and ramp-up of new vehicle production. You will be responsible for optimizing assembly processes, resolving production issues, and implementing improvements to enhance efficiency, quality, and safety within the exterior assembly area.Key Responsibilities:
- Pre-plan and integrate new vehicle models into production.
- Ensure buildability of new models through design and process validation.
- Analyze and improve exterior assembly processes to enhance efficiency, reduce cycle times, and minimize waste.
- Identify and resolve production issues using root cause analysis and implement corrective actions.
- Design and implement fixtures, tooling, and equipment to improve efficiency, ergonomics, and safety.
- Collaborate with cross-functional teams (design, manufacturing, quality, maintenance) for seamless new product integration.
- Create and maintain work instructions, process documentation, and SOPs.
- Drive lean manufacturing and continuous improvement initiatives.
- Ensure compliance with safety regulations and promote a safe working environment.
- Provide Design for Manufacturing (DFM) feedback to product development teams.
- Validate parts for assembly issues and propose solutions considering assembly requirements and part drawings.
- Manage and resolve issues with stakeholders using problem management tools within defined timeframes.
- Maintain communication with cross-functional teams and counterpart engineers during hardware builds.
- Participate in project synchronization meetings and cross-departmental working groups from prototype to series production.
- Bachelor's degree in Mechanical, Manufacturing, Industrial Engineering, or related field.
- Experience in a manufacturing environment with strong exposure to assembly processes.
- Digital or plant experience in assembly validation preferred; Trim, Chassis & Final assembly (TCF) experience highly desirable.
- Strong knowledge of manufacturing processes, assembly techniques, and quality control principles.
- Hands-on experience with lean manufacturing and continuous improvement.
- Proficiency in CAD software (AutoCAD, CATIA) for tooling and fixture design.
- Strong problem-solving, analytical, and communication skills.
- Basic knowledge of digital assembly tools (Teamcenter, IC.IDO), part drawings, and tolerance concepts.
- Ability to work in a fast-paced environment.
- Excellent interpersonal skills with a team-oriented mindset.
- Bachelor's / Master's degree in Mechanical, Manufacturing, Industrial Engineering, or related discipline.
- Proficiency in German language.
- Experience with automotive exterior assembly processes.
- Knowledge of statistical process control (SPC) and data analysis techniques.
- Experience with Manufacturing Execution Systems (MES).
- Be part of a purpose-driven organization that's shaping the future of mobility.
- Work on cutting-edge technologies and global projects.
- Thrive in a collaborative, diverse, and inclusive environment.
- Access world-class infrastructure and learning opportunities.
At MBRDI, we are committed to diversity and inclusion. We welcome applications from all qualified individuals, regardless of gender, background, or ability.