
Senior Engineer Instrumentation
- Panvel, Maharashtra
- Permanent
- Full-time
- Policies, Processes and Procedures
- Conduct day to day activities & follow all relevant policies, processes, standard operating and maintenance procedures and instructions so that work is carried out in a controlled and consistent manner
- Keep self abreast with leading practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures
- Review test procedures and formats; Standardize and implement best practices and group guidelines for instrumentation system improvement
- Workshop Maintenance Planning
- Prepare workshop instrumentation maintenance cost and budgeting and oversee adherence to the same to ensure efficient utilization
- Create maintenance schedules at a daily, weekly and monthly basis for instrumentation maintenance activities in coordination with planning and plant maintenance teams
- Create the resourcing plan as per the maintenance schedule in order to handle day-to-day workshop instrumentation maintenance activities
- Ensure maintenance KPIs of workshop instrumentation are met on a regular basis
- Workshop Maintenance Operations
- Review, prioritize and execute critical instrumentation maintenance activities while ensuring adherence to highest quality standards
- Coordinate with other functions and follow up for external repairs; Oversee maintenance of instrumentation equipment at site common areas
- Manage the planned turnaround and shutdown services performed on instrumentation equipment and systems to ensure they are maintained, tested and calibrated timely
- Manage the inventory of spare parts related to instrumentation systems, including identification of spare parts, tracking inventory levels, inspection of received materials, and ensure availability and standardization of critical spares
- Support in identification of root cause for failures and perform risk assessment, as well as provide inputs in trouble shooting measures that prevent repetitive failures
- Conduct training and skill development of team members as per requirements
- Compliance & Documentation
- Manage documentation related to compliance audit and support in ensuring adherence to statutory, HSE compliance, including RESOP, CASHe, HSEF mandatory trainings, etc.
- Manage repair and test records, MIS, and reporting documents related to instrumentation system maintenance and update the same in a timely manner
- Production / throughput
- Maintenance Score of respective Plant
- Technical Availability of the Plant
- Total no. of failures
- No. of Repetitive failures
- Equipment Inspection Overdue / Extended
- CL Productivity
- CL Cost
- Knowledge of instrumentation systems and its maintenance practices, and predictive diagnostic testing tools
- Knowledge of instrument systems codes, standards and procedures
- Knowledge of reliability tools such as reliability centred maintenance, FMEA
- Knowledge of various codes and standards
- Domain Knowledge of Instrumentation Engineering
- Conversant with Instrumentation workshop practices.
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