Mfg Process Improv Assoc Leader/ TPM Manager

PepsiCo View all jobs

  • Pune, Maharashtra
  • Permanent
  • Full-time
  • 2 days ago
Overview:
  • Lead Manufacturing Excellence Agenda under TPM umbrella in Plant to deliver Best in Class efficiencies.
  • Drive TPM culture by making Pune Factory as TPM CoE.
  • Act as facilitator for TPM activities
  • Drive lean manufacturing concept in factory
  • Drive and monitor plant led productivity projects in Power Steering
  • Deliver at least 1 Green Belt projects every year
  • Mentor Kaizen Leader/GB projects
  • Design and Lead Quarterly Manf. Excellence Engagement Programs.
  • Engage with Region LSS and Manf. Excellence Leads and drive horizontal replication of Best Plant Practices.
Responsibilities:JOB PURPOSE:
  • Lead Manufacturing Excellence Agenda under TPM umbrella in Plant to deliver Best in Class efficiencies.
  • Drive TPM culture by making Pune Factory as TPM CoE.
  • Act as facilitator for TPM activities
  • Drive lean manufacturing concept in factory
  • Drive and monitor plant led productivity projects in Power Steering
  • Deliver at least 1 Green Belt projects every year
  • Mentor Kaizen Leader/GB projects
  • Design and Lead Quarterly Manf. Excellence Engagement Programs.
  • Engage with Region LSS and Manf. Excellence Leads and drive horizontal replication of Best Plant Practices.
PRINCIPAL ACCOUNTABILITIES:OPERATIONAL EXCELLENCE:1. TPM Implementation in the plant
  • Prepare Master plan for TPM implementation
  • Develop and standardize the TPM formats for Pune Plant
  • Plan basic policy & target setting
  • Organize the Plant Project teams
  • Attend and coordinate the Steering committee meetings
  • Work out plan to promote individual pillar
  • Set targets for individual circle linked to pillar target
  • Develop the JH circles for plant
  • Support JH circles to meet the JH Master Plan
2. Establish Loss Monitoring system to set up plant benchmark based on key indices of PQCDSM
  • Identify Losses based on 16 losses & Prepare PQCDSM targets for Plant
  • Establish loss data monitoring system in plant
  • Regular feedback to all pillar on targets vs. actual
3. Facilitate 5S activity in the plant
  • Implement 5S in Packaging & Process
  • Implement 5S in Process & Packaging
  • Regular audit and feedback to all circles
  • Internalizing the circle culture
4. Develop Training modules and promotion material on
  • 5S
  • JH Step 1,2,3
  • Why- Why Analysis
5. Shop Floor Engagement:
  • Training of new joinees
  • Providing timely feedback to employees on the performance reviews
  • Counselling of employees
On the job training for enabling multiskilling. Qualifications:
  • Any Engineering Graduate from Tier- A engineering institute with min 3-5 years’ experience into processes and leading the people; (Mech., Electrical, Electronics, Industrial, Instrumentation)
  • Should have TPM experience of Min 2 years with a system process driven organization; only from Manufacturing set-up

PepsiCo

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