
Boiler and Utility operator
- Turbhe, Maharashtra Navi Mumbai, Maharashtra
- Permanent
- Full-time
- The operator is responsible for carrying out following activities in shift duty.
- Operation of steam boilers &utility equipment and balance of plant in shifts.
- Daily water analysis - boiler feed water, condensate and blow down water.
- Chemical treatment of boiler feed water system.
- Maintain daily logbooks ,Checklists of boiler and utility .
- Operation and troubleshooting of water softener plant
- Testing and troubleshooting of burners for improving boiler efficiency.
- Safe Startup , Daily interlock trails and shutdown activities of boilers.
- Preparation & Coordination for annual inspection of boiler as per IBR guidelines.
- Repairing and maintenance of boiler mountings and accessories.
- Periodic checking steam traps and condensate recovery system
- Operation and troubleshooting Air compressors/Air dryers.
- Operation and troubleshooting Cooling tower pumps ,Side stream filter, and fans.
- Operation and troubleshooting PSA Nitrogen plant .
- Operation and troubleshooting Chilling plant/HVAC .
- Exposure of TFH system .
- Operation water storage ,rain water harvesting system and water pumps.
- Operation Fire hydrant system .
- Unloading of Liquid CO2/ Liquid Nitrogen and operation and distribution .
- Operation of rainwater harvesting system.
- Routine testing of cooling water, chemical treatment of cooling water.
- Trouble shooting of utility equipment's
- Effective handling of startup and shutdown activities of utilities equipment's.
- Coordination with production dept.
- Awareness and co-ordination of work permit system.
- Daily water analysis - thru auto chemical dosing system - 3 D Tresser.
- Co-ordination of safety system - Work permits cold/hot/tank entry etc.
- Periodic testing of safety valves and safety interlocks and maintain record.
- Support during emergency/unscheduled repairs by completing in a timely manner.
- Following LZAI's best practices, SOPs,
- Maintain 5S of Boiler house and Utility and participate in 5 S periodic audit .
- Follow guidelines of QMS/EMS & OSHAS related to Boiler and utility section.
- Minimum : ITI in Boiler trade .
- Diploma (Mechanical Engineering) - Preferable .
- Minimum NCTVT with First Class boiler attendant Examination with HSC.
- Candidate must have experience of computer/ SAP ERP/Microsoft word, Excel ,power point tools and maintaining data in electronic form
- Comprehend and follow oral instruction given by Utility officer.
- Knowledge of computers for generating work notifications from ERP-SAP .
- Troubleshooting of utility & auxiliary equipment's.
- Read equipment manuals ,Drawing ,P&ID assure appropriate operation and repair of equipment.
- Suggest improvement ideas and implement for efficient and safe operation of utility
- Exposure of energy monitoring system .Ability to review daily data, deviations and can generate daily report .
- Candidate should have ability to supervise and handle contract workmen.
- Building relationships: The job requires interaction with production & maintenance dept and better communication
- Woking knowledge of IMS system ISO 9001,14001,45001,50001 .
- Minimum 10 years of experience in Boiler and Utility section of the chemical manufacturing unit.