Engineer II

Ebara Elliott Energy

Bangalore, Karnataka
Permanent
Full-time

1 month ago

Overview & ResponsibilitiesPURPOSE OF THE JOBThe position of Manufacturing Engineer provides technical liaison between Manufacturing and Engineering disciplines to ensure a design-to-cost approach and manufacturability within safety and quality requirements. The general function is to develop instructions via route sheets for component manufacturing operations.This Manufacturing Engineer is also expected to ensure compliance with the Department Operations Manual and all applicable Work Instructions in support of Elliott Safety, Quality and ISO requirements.

Ensure safe work practices are adhered to at all times. Co-ordinate on Safe work practices with the Operations Manager and EHS Lead
Maintain a clean and orderly work place within the department.
Ensure that all work conducted meets current standards as defined by such national, state and local regulatory agencies.
This position may be assigned to alternate shifts as necessary to carry out the department’s objectives and tasks
Maintain an environment for professional and ethical conduct within the Facility.

Responsible for making specific suggestions for cost, productivity, and quality improvement, originating new ideas, suggesting training, capital improvements or other programs to their supervisor.BACKGROUND and EXPERIENCEBachelor’s Degree in Mechanical/Production/Industrial Engineering or Over 05 to 08 years’ of Experience in Heavy Manufacturing Industries, . Incumbent must be familiar with manufacturing processes including Shop Floor control, C.N.C. Programming and computer assisted Route Sheet generation, with at least 04 years of supervising a team in a manufacturing setting. Additional skills required include the ability to collaborate with welders, machine operators, assemblers, and other key manufacturing personnel, tooling, fixture design, and CAD/CAM principles.Must Possess Good communication Skills, Exhibits strong analytical skills in defect prevention, root cause analysis, problem-Solving techniques.

Successful Manufacturing Engineer possess a background in team-oriented environments, a positive attitude, an ability to effect and accept change, a demonstrated ability to make well informed decisions and a positive perspective regarding the work environment.
Have excellent communication skills both verbal & written are required, along with the ability to influence other departments and disciplines to work together to meet the needs of the customers.
Experience with Steam Turbine Manufacturing process is preferred.
Experience in Packaging jobs,
Experience in a manufacturing environment and basic knowledge of fabrication and machining manufacturing processes is required
Must be comfortable in a heavy manufacturing environmental and work with limited supervision.

Strong organizational and interpersonal skills required. Familiarization with ISO, ASME, and API codes and regulations
Knowledge of Quality systems and standards
Knowledge of CNC & conventional Machines & tools
Work experience on SMAW, TIG welding, NDT, Heat Treatment, and Grit blasting and balancing are added advantage.
Intermediate experience and knowledge of complex lean concepts and tools.
Creatively solve complex problems by using quality tools & Familiar with office software’s & ERP systems.
Knowledge of Health and Safety standards and Compliance (EHS).

NATURE OF THE JOBThis is a staff position. It requires working within existing policies and procedures to improve Elliott product line(s). The individual also must show creativity in responding to new and unusual occurrences related to shop work or project activity. The individual must have flexibility to perform a range of activities, including developing and implementing new ideas within the company, analyzing problems and ideas, and controlling costs of implementation.Duties include, but are not limited to:

Reviewing all manufactured and purchased customer requirements,
Securing all necessary technical support for component processing in shop or at supplier place,
Providing necessary supports the development and implementation of continuous improvement activities related to Machining ,Assembly ,Piping, Welding, Packaging & Test Operations , but not limited to establishing best practices, standard work instructions, safety culture and habits, and good housekeeping techniques.
The execution of training programs(s) associated with the development of new manufacturing process driving continuous improvement.

SPECIFIC JOB RESPONSIBILITIES/COMPETENCIESWorks with the Operations Manager to develop and maintain priorities supporting the resolution of issues and solve problems at the root cause level; proactively anticipate and solve problems related to manufacturing engineering. Responsible for all activities pertaining to manufacturing engineering supporting plant wide manufacturing operations.

Analyzes detailed D Specs and Quality Plans to identify all special requirements on all shop orders, to ensure correct sequencing of routing.
Provides technical liaison between Manufacturing and Engineering. Issues instructions on new, improved methods of manufacture.
Assist Production Engineering in solving quality/manufacturing/design problems and dispositioning of NCRs.
Manage and coordinate efforts to eliminate the root causes for monitoring and controlling scrap and rework costs.
Drive Continuous Improvement with new processes, Capex, and Lean Manufacturing principles
Process route sheets for daily ECC's, NCR's and emergency shop requests.
Develops routing for a wide variety of component parts and assemblies, focusing on best practice.
Actively participates in cost reduction activities seeking to lower manufacturing costs.
Interprets Engineering instructions and translate into routing sequences.
Reviews designs for manufacturability, quality, and low cost.
Assist welders, machine operators, assemblers, and quality personnel in trouble shooting when needed. Rewrite routings when necessary based solely on machine tool availabilities.
Generate the C.N.C. Programs required for production requirements.
Generate the Route Sheets required for production requirements.
Generate the Tooling Orders for all fixturing required for production requirements. Also by assisting tool designers in pre designing the fixtures.
Recommend process changes to reduce lead time and cost.
Daily use of the following software and databases: Oracle, Excel, Solutions, Process Specs, Material Specs, P sheets, D specs and Quality Plans.
Continually upgrades own education, keeping current with state-of-the-art methods of manufacturing.
Assists machine operators with trouble shooting when required.
Fills in for Shop Supervisor when required.
Participates actively in company Quality Improvement Program.
Develop and maintain a safe and organized work environment.
Adhere to good housekeeping and safety in all areas.
Monitors and controls ISO 9001 requirements were applicable.
Travels as required by job to review vendors and processes.

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