Senior Manager - Engine Design
Tata Motors View all jobs
- Pune, Maharashtra
- Permanent
- Full-time
This position is holder is actively involved throughout design and development cycle of engine function (from concept to launch and post SOP period to support final product throughout its life cycle)Job Responsibility
- Timely Integration of engine and engine sub system design on vehicle platform design for new vehicles or variants to achieve timely launch of the vehicle by following the plan of all design releases and validations
- Receive DID(design Input document),DDP( Design development plan), Vehicle Tech. specification AND CAD data for packaging at DR0/DR1/DR2
- Delivery of Engine and subsystem design to be Integrated on vehicle in CAD and PLM At DR1 updated Up to DR2
- Represent project review meeting monthly/weekly as per project
- Support activities required for Engineering Sign Off like. Preparation of Change part list, DFMEA, support CAE analysis etc at DR4
- To interact with suppliers for getting components with specified design, conforming to applicable norms, with latest technology within project constraints by benchmarking, understanding customer expectations and recent trends & technology.
- Initiate and Complete design releases as per defined project plan by either preparing design
- Contribution to prepare DVP(Design Validation Plan) for part level design to systematically carry out testing and calibration activities by providing design inputs, predictive analysis, durability parameters, benchmarking, field issues and collaborating with Development and Calibration teams
- Analyse the failure occurred during validation & accordingly modify the design at each stage
- Development activities such as SORs/TRSOs/TKO for newly designed parts to inform concerned internal stakeholders
- Design Modifications based upon testing and manufacturing feedback Value engineering to improve profitability of business by providing alternate solutions on material or design change by
- Material change in consultation with metallurgy team or benchmarking team and using CAE(Computer Aided Engineer) for critical parts
- Design modifications like weight reduction, change in thickness
- Maximise use of standard/existing designed parts
- Support in developing alternate suppliers
- Cost Reduction on Engine through Value Engineering
- Provide design solutions to address field issues and implementation of solutions for new projects to avoid such failures in future projects by root cause analysis, Design Modifications and design releases
- IPTV/PPM
- PCA( Permanent Corrective action)=90 days for 80% of issues related to design
- Identify unique opportunity in specific design or process change to improve/enhance performance of engine, durability and serviceability of engine
- By Benchmarking, Research, brainstorming, supplier visit / Tech day
- Deliberate on the ideas explored with the team,
- Get the design simulations validated post an idea is finalised.
- Prepare documents to complete the IPR filing Enhance IPR portfolio for culture of invention & development of Engineering knowledge & solutions.
- Understand and following design checklist in WCQ framework to achieve world class quality levels in Engine design
- Provide appropriate solution on issues raised by production and Quality teams to streamline the production activities by interacting with concerned stakeholders and analysing the production issues along with design modification solutions
Project review for timeline, specification finalisation and delivery of designPPPM project Management
Follow project guideline given by PPPM and provide status and support for timely completion of projectEngine Testing and Validation
To provide project change scope and support for Design Validation Plan (DVP) completion
Daily/weekly Meeting on design and development related discussionsODT
To provide project change scope and support for Design Validation Plan (DVP) completion at vehicle level
as per DVP requirementProto Planning Engineer
To provide drawings and support for proto part development
As per proto vehicle/Engine built planAPL(production planning) , production line and QA
Design for assembly and manufacturing sign off
DML(Design Modification list) Provide BOM & IFD releases in PLM
Providing design inputs to facilitate production planning and regular production
Receive Engine proto (Beta)
Receiving and addressing DCRAdvance Quality(AQ) and Supplier Quality
Design for manufacturing sign off
Provide SOR( statement of requirement)
Get TRSO
Technical review sign off
Receive Beta Parts
Receive IR and MR
For part level confirmationService Department
Preparing Design for service sign off
Release spare kits in PLM
Resolution of field issues by design modification
Resolution of SAM issues observed by service teamTLC
preparation of service manual and workshop manual for new engine or variant engineCAE
Identify list of part to be simulated after discussion with CAE
Raise request and submit input data
Analyse received CAE reports to approve or modify designHomologation
Preparation and Submission of homologation document in PLM like STNExternal:Suppliers
Interacting with supplier for finalization of tech requirement
Check and approve supplier proposal and simulation report
releasing final design from supplier in PLMDesired Candidate Profile
- Education: BE/B.Tech, ME/MTech (Mechanical, Automotive, Mechatronics)
- Relevant Experience : 3-1 years of experience in Engine Design
- Engine and Sub-systems design and application for Automobile Engineering
- Knowledge about Engines integration on vehicles
- Manufacturing process of Engine and Sub-systems
- Software used for CAD like ProE-Creo and PLM
- Familiarity on various government regulations related to powertrain and automobiles
- National and International standards used in design
- Design of Mechanical Systems like Crank Train, Valve train etc including GD & T application and technical drawings
- Fundamentals of core engine design & peripherals
- Excellent understanding on GD&T, Tolerancing & drawings
- Hands-on CAD software skills (Pro-E, CATIA, CREO)
- Analytical Skills