QA/QC Manager - Pre Cast Yard
Larsen & Toubro View all jobs
- Mumbai, Maharashtra
- Contract
- Full-time
- Develop, implement, and maintain the Quality Plan, ITPs, SOPs, and Work Instructions for the precast yard.
- Ensure compliance with ISO 9001, project specifications, and relevant international precast/tunnel standards (e.g., BS EN 206, ACI, ASHTOO, FIB).
- Conduct internal audits and lead client/consultant audits.
- Oversee the quality of segment moulds, rebar cages, gaskets, concrete mix, curing, and final product finishing.
- Approve concrete mix designs, monitor batching plant operations, and validate trial mix results.
- Ensure dimensional tolerances, surface finish, weight, lifting points, and embedded items meet design requirements.
- Implement corrective actions for issues such as honeycombing, cracking, spalling, or misalignment.
- Manage routine tests for:
- Concrete compressive strength
- Reinforcement mechanical properties
- Gasket installation & watertightness
- Lifting anchors/pins
- Geometrical checks using templates, laser scanning, or total station
- Maintain traceability of all test reports and inspection documentation.
- Prepare and maintain:
- QC inspection reports
- NCRs, CARs, and preventive action reports
- Daily, weekly, and monthly QA/QC summaries
- Calibration records of instruments
- Ensure documentation is aligned with project QA/QC requirements.
- Lead and mentor QA/QC inspectors, lab technicians, and surveyors.
- Conduct training on quality standards, inspection methods, and workmanship improvement.
- Coordinate with production, planning, mould maintenance, and HSE departments.
- Act as the primary quality interface with:
- Client & consultant QA/QC teams
- Design and technical department
- External third?party testing agencies
- TBM / tunnel construction team regarding segment performance feedback
- Monitor segment rejection rate and perform root?cause analysis.
- Implement lean production methods for reducing wastage.
- Drive initiatives to improve durability, dimensional accuracy, and production efficiency.
- Ensure compliance with safety regulations, lifting standards, and handling protocols.
- Guarantee that precast elements meet structural and durability requirements for long-term tunnel performance.