Thermal Power STAFF R&D/PRODUCT DVL ENGINEER
- Bangalore, Karnataka
- Permanent
- Full-time
- • Leading the development and implementation of complex Thermal simulation models to optimize manufacturing, designs or processes. (thermal simulation of current carrying products like connectors busbars, cable assemblies)
- Perform calculation & simulation on temperature distribution over system
- Conducted thermo-mechanical and structural simulations to support design optimization, material selection, and validation from concept to production
- Proficient in simplifying complex CAD geometries for efficient structural and thermal simulation analyses
- In-depth knowledge of mechanical design, conductive and convective heat transfer, and fluid flow mechanics
- Collaborate with designer, manufacturing, and testing teams to correlate FEA results with physical testing
- Experience with DOE (Design of Experiments) and optimization techniques
- Directing cross-functional teams to address and resolve intricate design and manufacturing issues.
- Analyzing complex simulation results to identify areas for improvement and driving design or process changes.
- Ensuring the maintenance and updating of simulation models to achieve optimal accuracy and relevance.
- Validate concept designs using simulation techniques and determine design robustness, critical to function requirements.
- Deploy FEA Techniques - implicit and explicit approach, using Software tools like Ansys Work Bench, LSDyna, Hypermesh, Simufact, Digimat etc…
- Translate actual problem to Finite Element Analysis (FEA) model, interpret analysis results and select best solution which includes linear & non-linear analysis under different physics.
- Monitor and evaluate simulation software capabilities and industry trends.
- Collaborate with design & validation teams to enhance the design optimization.
- Understanding the influence/impact activities on financial decision.
- BE/ B.Tech (Mechanical/Electrical)
- M Tech (Mechanical/Electrical) (preferred)
- Knowledge of product, design processes and methodology.
- Proficiency in state-of-the-art
o CAD tools- PTC Creo, Space Claim.
o Programming language - Python, Microsoft VB-script, Power IB.
- Proficiency in use of MS Office tools.
- Knowledge of associated manufacturing processes (molding, stamping, plating, crimping & assy).
- Knowledge about the Soldering, crimping & welding technologies.
- Knowledge on technical paper publications & applying for patents.
- 14-18 years of industry experience.
- Expertise in Ansys Workbench.
- Experience on connector products (Plastic and Sheet Metal parts).
- Knowledge on material science (Metals, Resins & hyper elastic material) and implement for simulation.
- Correlation of Test and simulation data / results.
- Expertise on CAE tools, Optimization techniques, and testing methods.
- Implementing of LEAN / 6 Sigma / Kaizen techniques to live projects.
- System and Product knowledge: Thorough understanding of customer requirements, product and application needs, required for creating effective designs
- Market intelligence: A thorough understanding of market trends and technologies.
- Conceptual thinking: Being able to see a broad picture, understand problems by putting the pieces together and simplify complex issues.
- Concern for order, quality, and accuracy: An underlying drive to reduce uncertainty by continuous risk assessments, taking accurate decisions, and continuously improve processes.
- Communication skills: Fluent communication skills to be able to articulate well with customers and teams across different functions & locations.
- Internal stakeholder management: Manage requests, address customer requirements and work effectively with different cross functional teams.
- Interpersonal skills and people management: Supervise and manage a team by ensuring compliance with rules and processes at TE and keep them motivated.