AM – Process Optimisation (PO) - Vadodara (Bhayli)

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Vadodara, Gujarat
Permanent
Full-time

14 hours ago

Position : AM – Process Optimisation (PO)Department: Process Engineering (SME)Experience : 8–14 YearsQualification: B.E./B.Tech + preferably an MBA or PMP certificationSalary Budget: 8.00 to 12.00 LPAJob Purpose:Your role is the bridge between theoretical engineering and shop-floor reality. In a heat exchanger environment (Radiators, Charge Air Coolers, Oil Coolers), your focus is on reducing "waste" while increasing "throughput."Key Responsibilities :OEE (Overall Equipment Effectiveness) :

Line Balancing & Bottleneck Analysis: Conducting Time and Motion studies to identify "choke points" in the assembly of complex units like Bar & Plate radiators or Oil Coolers.

FTQ (First Time Quality) :

Cycle Time Reduction: Redesigning workstations or sequence of operations to shave off seconds from the "Core Building" or "Brazing" cycles.

Changeover Time (SMED) :

Yield Improvement: Analysing scrap data to identify process-driven defects (e.g., brazing leaks or fin damage) and implementing corrective actions.
Layout Optimization: Implementing Lean/5S principles to minimize material movement between the fin mill, core assembly, and testing rigs.
Automation Integration: Identifying manual processes (like leak testing or tube insertion) that can be semi-automated to improve consistency and safety.
SOP & Work Instructions: Standardizing the "Best Way" to perform a task to ensure every shift produces the same quality.
Analytical & Problem-Solving: Strong ability to analyse complex processes, identify bottlenecks, and implement effective solutions.

Key Performance Indicators :

OEE (Overall Equipment Effectiveness)
Throughput / Output per Shift
FTQ (First Time Quality)
Cost per Unit (Conversion Cost)
Changeover Time (SMED)
Scrap Rate

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