
Time and Motion Study
- Bangalore, Karnataka
- Permanent
- Full-time
- Work on warehouse/factory Readiness ensuring Equipment and Facilities handover to Logistics team aligned with Operational requirements
- Interface with the Warehouse Logistics teams and external suppliers for designing a seamless and effortless goods & material flow with tight inventory management and Priority orders encompassing FIFO, FEFO & LIFO methods
- Lead the programme to successfully deliver all the requirements of Warehouse capability acquisition
- Assess and complete the cell or facility capacity/utilisation statement for both NEW and Existing warehouse/factory
- Conduct Time and Motion studies predominantly using MOST technique and collate other standard data of Man, Material, Machine & Methods (4M’s) for OEE calculations
- Use OEE data to drive continuous improvement increasing equipment performance and reliability
- Create Process drill down & gap analysis and identify improvement activities to minimize waste in processes/Method of manufacture.
- Conduct value stream mapping on key processes to clearly identify bottlenecks with VA and NVA tasks and create Yamazumi charts for line balancing.
- Perform root cause analysis to identify Failure modes / Waste elimination ideas and corrective actions with CFT on Key failure modes/Waste elimination.
- Complete an Improvement Activity that demonstrates application of Equipment Improvement tools to increase reliability and availability.
- Use specific Virtual Layout analysis and Simulation tools and resources to be applied at the appropriate time to support Safety, Ergonomics, Quality, Productivity improvements as required
- Lead productivity and Layout improvement activity within a warehouse/factory
- Author final recommendation report and support in creation of key specifications for CAPEX and monitor measures to assess the impact.
- Coordinate in sharing the best practices within community of practice.
- Participate in Single Minute Exchange of Die (SMED), Asset Care, Industrial Engineering (IE) and Failure Mode Effect Analysis (FMEA), Poke-Yoke workshops
- Has ability to write Standard Operating Procedure (SOP) for any local process or assisted supplier creation of SOP
- Conduct supplier audits to drive process standardization, waste elimination and continuous improvement
- Experience in warehouse / factory Layout design (including management of cost, risk, time, and change), particularly in a fast paced, agile environment in a highly legislated sector without NO compromise in meeting quality and safety criticality.
- Extensive and detailed knowledge of LEAN and AGILE approach
- Should be a practitioner in usage of MOST (preferred)/ MTM techniques using appropriate software and Industrial standards.
- Practical engineering experience within a high technology environment with exacting quality, safety and ergonomical requirements.
- Prominent level of IT literacy with the ability to generate and analyze data to establish trends and propose data driven solutions.
- experienced in the use of VSM, Yamazumi charts.
- Statistical Tools using Minitab & other appropriate software.
- 3D modeling, drafting and its associated simulation tools.
- Sound knowledge interpreting the Business requirement of OEMs and its associated Global eco system of vendors/supply chain.
- Sound knowledge on storage, containment and retrieval procedures and traceability techniques.
- Should possess & manage complex projects with multiple cross-functional interfaces, have good written and oral communication skills, and be capable of working with the minimum of direction.
- Should be Innovative, curious, able to deal with ambiguity and motivated to think out of the box.
- Should be an initiative-taker with a positive attitude, high ethics, and a history of working successfully under pressure in a time-constrained environment.
- Must be flexible, with a high tolerance for organizational complexity and ability to collaborate with partners from within and outside, across diverse cultures and time-zones.
Should have background on Warehouse / Logistic Management Systems
Minimum 6+ years on field work experience in VSM, LEAN and Time & Motion studies