Process Engineer-Plastic Injection Molding

• Process planning and PPAP of plastic injection molded components and associated processes such as welding.
• Feasibility study for changes in product/mold modification. Ensuring smooth running of molds, molding operation and other manufacturing operations related to molded components.
• Make each process capable.
• Validate & qualify each process
• Increase production efficiency and Quality through improvements on line.

• Feasibility study for new components/assemblies as well as modification of existing components/assemblies requiring plastic injection process.
• Set the process for injection molded parts.
• Solving quality problems using root cause analysis during day to day activity.
• Process validation, process audits and process capability studies.
• Drive process improvements (Quality and productivity) for meeting world class quality and productivity.
• Maintain quality system and documentation.
• To solve quality related issue in QCM and BPR and action plan for the same.
• Knowledge of JIG and FIXTURE design, Manufacturing and validation of is desirable.
• Root cause identification and problem solving using problem solving tools such as 8D, DOE, SPC etc.
• Benchmarking of manufacturing processes worldwide and implement necessary changes.
• Expected to be quick learner of new areas as per business requirement.

• Quality control issues discussion in QCM
• Action plan for quality issues
• Correction on sudden failure
• SOP, SPEC Sheet updating
• p- tag resolution - Problem solving

• Productivity Improvement
• CQC action implementation
• Process Validation and capability improvement
• Minimize PPM level
• First time right new part development to meet customer due date - NPD

• Implements activities that generally impact limited, lower risk components / processes of work of own unit / team.( how does the person's work impact overall work flow)

• Low
• Medium
• High

• Does it he/she do it independently: He has to work completely independently.
• Give direction : review work of other process engineers one to one as well as in a group

• In depth knowledge of various plastic material and their processing related to injection molding and other operations (finishing/printing/welding etc).
• In depth knowledge of various technologies used in Injection molding.
• In depth knowledge of Setting optimum molding Process through process design.
• In depth knowledge of plastic material and knowledge of material selection.
• Working knowledge of Mold design, mold construction, material selection for mold.
• Process validation and process audits and process capability studies, understanding of Cp, CpK, ppK.
• Should be capable of driving Process improvement (Quality and productivity) for meeting world class quality and productivity.
• PPAP documents - should able to create all documents required for PPAP completion.
• To solve quality related issue in QCM and BPR and action plan for the same
• Should be fully conversant with problem solving tools such as 8D, DOE etc. Knowledge and experience of SPC.
• familiar with IATF quality system and documentation. In depth understanding of key documents (process documents i.e. PFD,FMEA,CP).
• Understand layouts, types of production flow, takt time, ct Time & motion study, information flow, line balancing, Understand value stream mapping
• Knowledge of Poka yoke and automation. Knowledge of sensors, HMI PLC etc.will be added advantage.
• Expected to be quick learner of new areas as per business requirement

• Receives task instructions
• Receives work
• Give instruction
• Create instructions

• Work is subjected to review. No close scrutiny should be required.
• Operates within the context of well defined procedures

• Planning
• Communication skill
• Analytical skill
• Problem solving skill
• Leadership qualities and self starter
• Team Work

• 07 to 10

• 30to 35

• BE (BE Mechanical with plastic Moulding experience in automotive or engineering industry)

Antal International