Front Line Engineer-Instrumentation (Caustic Soda Plant-Karwar)
- Karwar, Karnataka
- Permanent
- Full-time
The job holder is responsible for planning, monitoring, implementing and control Production& Maintenance activities of Caustic Soda Plant and VAPs so as to optimize plant effectiveness and power consumption to ensure that targeted production achieved with the budgeted cost and adherence to safety and environment including downstream products Liquid Chlorine, Hydro Chloric Acid, Phosphoric Acid and Sodium Hypo in alignment with business mission and EVA targets.Major Challenges1. Equipments are of different technology & makes. This requires high technical competency to maintain the equipment performance & healthiness.
2. Maintaining instruments healthiness in highly corrosive atmosphere.
3. Manpower: The availability of skilled manpower is a challenge. The local manpower is low on both capability and commitment. Hence managing these resources is a constant challenge.
4. Ensuring healthiness of stack monitoring instruments for accuracy and uninterrupted stack monitoring data transfer to CPCB & SPCB .
5. C&I is the eye for plant operation. Ensuring intruments healthiness, logics & protection interlocks is prime focus of C&I deptt.Key Result Areas KRA (Accountabilities) (Max 1325 Characters) Supporting Actions (Max 1325 Characters)
KRA1 1. Plant Maintenance:
Implement all maintenance activities in the plant 11. Follow schedules and timely implement daily maintenance activities in the concerned areas
2. Check and report preventive maintenance, shutdown and predictive maintenance systems for abnormalities and take corrective action for elimination
3. Implement the PM activities as per the schedule under coordination with concerned process plant and feed the data in the system
4. Refer Chronic problems to superiors and concerned for advice and remedial measures
5. Communicate and get organized necessary resources like material & manpower for uninterrupted & timely completion of maintenance jobs
6. Take care of spare part management
KRA2 2. Cost Control & improvements
Act on cost reduction and process improvement plans within budgeted time and cost 1. Implement measures in design modification for cost reduction
2. Suggest to the Section Head any measures for cost improvement/control
3. Assist data collection, information to identify opportunities and Bottlenecks
KRA3 3. Reports and Documentation: Timely update all documents of the section 1. Timely preparation all relevant reports, MIS and update all systems
2. Ensure update of documents as per ISO and related
3. Assist in getting timely audits done in the section
KRA4 4. System Management (Safety, Sustainability & WCM): Adhere to statutory compliance related to Safety, Health and Environment & Sustainability and systems like IMS, WCM and ISO 1. Adhere to quality systems in the section for improving performance as per quality and environmental standards
2. Implement IMS 9001, 14001, 50001, SA 8000, OHSAS 18001 & WCM practices & other systems in the Section
3. Implement periodic sustainability audits action plans as directed by Sustainability Cell and other audits
4. Handle emergency situations like Liquid Chlorine leakages etc. under Disaster Management activities
5. Timely update documents related to ISO 9001 & ISO14001 for the department
6. Participate in Kaizen, Suggestion Scheme, etc. and ensure implementation of audit findings
KRA5 People Development:
Maintain a congenial work culture by effective communication with workmen both permanent & contractual 1. Maintain proper communication with workers and contract labour, their shift activities and resource requirements
2. As and when required effectively communicate the management objectives and action plans for implementation