Assistant Manager - Motor
- Zahirabad, Telangana
- Permanent
- Full-time
- Ensure adherence to in-house Auto Winding Production processes and quality standards, leading by example to foster a culture of excellence.
- Take responsibility for the entire spectrum of Auto Winding functions including Connection, Testing, VPI, Baking, and motor Assembly, ensuring each phase meets quality benchmarks.
- Oversee rework clearance processes to improve efficiency and maintain production schedules.
- Implement and lead initiatives such as 5-S and LEAN(TPM, TQM) methodologies (as per toyota production system) to streamline processes, enhance productivity, and minimise waste across manufacturing operations.
- Knowledge about the work measurement, Time study Method study (MOST)
- Maintain a continuous improvement approach in the Winding Process to guarantee high standards of Quality and Production and ensure that all operations comply with industry regulations(Winding processes such as coil Manufacturing, Promote the adoption of best practices aimed at reducing rejection rates, thus enhancing coil making and winding production quality.
- Lead and coordinate the assembly processes for induction motors, ensuring that production is aligned with demand forecasts and quality requirements.
- Establish and maintain Standard Operating Procedures (SOPs) to ensure consistent operations and training of personnel.
- Supervise motor and drivetrain manufacturing operations, which include gear sub-assembly and differential assembly, while also managing noise, vibration, and harshness (NVH) testing protocols.
- Direct rejection control activities at the NVH End-of-Line (EOL) and implement effective corrective actions to prevent recurrence of issues.
- Utilise techniques like MOST, LEAN, and Work Study to optimise workflows, eliminate non-value-added activities, and improve overall operational efficiency.
- Develop and implement software logic tailored for digital manufacturing systems, including Manufacturing Execution Systems (MES) that enhance operational visibility and control.
- Ensure compliance with Best Business Standards (BBS), IATF, EHS-OHSAS audit requirements and drive the timely closure of any observations arising from such audits.
- Demonstrate in-process manufacturing expertise, particularly in motor, drivetrain assembly, and NVH testing, to maintain high-quality production standards.
- Possess hands-on SAP / ERP experience to facilitate efficient data management and operational decision-making.
- Employ quality tools such as 8D, Root Cause Analysis (RCA), Plan-Do-Check-Act (PDCA), Process Failure Mode and Effects Analysis (PFMEA), Statistical Process Control (SPC), and Measurement Systems Analysis (MSA) to foster a culture of quality assurance.
- Drive initiatives on SOP creation, Kaizen activities, 5S practices and Line balancing to enhance workforce capability and engagement.
- Exhibit strong leadership and problem-solving skills, instilling a sense of accountability and ownership among teams.
- A minimum of 7 years of relevant experience in Electric Vehicle (EV) or motor manufacturing environments, showcasing a thorough understanding of manufacturing processes and quality systems.