
Quality Technical Specialist – Fabrication & Weld Engineering
- India
- Permanent
- Full-time
- Be responsible for all quality aspects of Welding Process and Manufacturing Quality of entire Loco Structure including Platform, Light Fab and Other Parts
- Lead a team of Quality Inspectors undertaking quality inspections at the station
- Special Process Management for Welding and it’s Qualification
- Responsible for quality of all welding work pertaining to parts that are fitted on to locomotives built in Marhowra plant
- Lead the team of Quality Inspectors of Platform & Light Fab station ensuring no defect generation or escapes from the station and in full compliance with the Special Process Guidelines along-with compliance with the approved WPS, Wabtec Internal standards and AWS D15.1 / D1.1
- Shall be able to create and qualify a WPS for FCAW, GMAW, SMAW
- Shall be able to translate AWS and EN Weld Standards Requirements to Shop
- Review customer requirements (both Internal & external) and make sure they are met.
- Make sure that manufacturing processes meet international and national standards.
- Shall be able to drive Welder Training and Qualification as per AWS or EN Std
- Work with CFT (ME, Fulfilment, Supplier quality, etc) to establish quality requirements from external suppliers.
- Raise NCMR (Non-conforming material report) and follow up with stakeholders for its disposition.
- Train and manage a team of quality control technicians (Team members or Quality Inspectors).
- Able to do RCA & CAPA and able to prepare SoD (Strength of defense) for corrective actions
- Preparing & reviewing PPAP documents (in case of manufacturing process change or introduction of new processes, if any)
- Updating existing Quality documents as per QMS.
- Set up and maintain Quality controls (MIP) and documentation (Quality Alerts, Stand downs) in Reliance and Oracle online tools.
- Monitor performance by gathering relevant data and produce statistical reports.
- Liaise with other stakeholders and provide training, tools and techniques to enable others to achieve quality standards.
- Assess the effectiveness of changes made.
- Identify escape from previous stations, its cause and remedies.
- Prepare Internal audit schedule (Process Audit) and adhere to timelines.
- Weekly/Monthly reporting and documentation with zero quality escapes to next station
- Undertake and drive special projects for reducing NCMR / quality defects from time to time
- Bachelor’s degree in mechanical / welding / metallurgy
- Minimum 8 -12 years of experience in Heavy Machinery / Heavy Fab or Welding Industry of Rolling Stock or Equivalent industry type
- Shall be a Certified / Qualified AWS-CWI or IWE
- Excellent knowledge of Welding Process like GMAW, FCAW, SMAW, GTAW
- Exposure of New Product Introduction, PPAP and APQP
- Excellent interpersonal skills with the ability to drive internal/external Customer Quality requirements
- Pro-active/Prompt Structured and detail oriented
- Excellent interpersonal skills with the ability to work closely with diverse groups.
- Demonstrated Oral & written communication skills.
- Strong analytical and presentation skills, Team player
- Knowledge in Electrostatic Paint Process