SME - Hard Machining Expert (Grinding and Honing and Hard Turning)
- Ahmedabad, Gujarat
- Permanent
- Full-time
- Serve as the technical expert for grinding and honing operations during the factory expansion phase.
- Lead the installation, commissioning, and validation of new grinding and honing machines and channels.
- Define and optimize process parameters to meet quality, productivity, and cost targets.
- Conduct process trials, capability studies, and establish standard operating procedures (SOPs).
- Troubleshoot process issues and implement corrective and preventive actions (CAPA).
- Collaborate with cross-functional teams including design, quality, maintenance, and production to ensure seamless integration of new equipment.
- Train engineers and operators on new processes, machines, and best practices.
- Drive continuous improvement initiatives to enhance process capability and reduce waste.
- Support CAPEX planning and vendor evaluation for grinding and honing equipment.
- Drive cycle time reduction initiatives in grinding and honing processes.
- Support new product development by designing and validating processes that meet SKF specifications.
- Introduce new abrasives and tools to improve output and reduce costs.
- Participate in PFMEA, Control Plan, and other documentation for new and existing products.
- Lead technology improvement projects including vision systems and automation.
- Manage machine qualification activities using FAT (Factory Acceptance Test) and SAT (Site Acceptance Test) methodologies.
- Implement Engineering Change Requests (ECR) and ensure effective change management.
- Release and maintain process documentation including Process Flow Diagrams, Setup Charts, Process Validation Reports, and Process Drawings.
- Cycle time improvement and resolution of process deviations.
- Number of new products successfully developed and launched.
- Productivity and OEE (Overall Equipment Effectiveness) improvements.
- Timely installation and qualification of new machines and equipment.
- Process Knowledge: Tooling design for new products, setup chart preparation, POI development, troubleshooting waviness and lobe issues, and process improvement for quality, cost, and cycle time.
- Technology Focus: Application of Grinding Cycle Monitor Equipment (GCM) in process, SMED methodology, and innovation in grinding and honing.
- Statistical Knowledge: Proficient in statistical process control tools and understanding of PPM.
- Project Management: Experience in managing machine qualification (FAT/SAT), ECR implementation, and documentation for new product development.
- Structured Problem Solving: Skilled in 5 Why, A3 methodology, and Six Sigma Green Belt certified.
- Industry 4.0: Exposure to I4.0 applications, digitization, and advanced manufacturing techniques.
- SPS (SKF Production System): Application of lean manufacturing and resetting excellence principles.
- Patience: Demonstrates composure and persistence in complex problem-solving environments.
- Curiosity: Actively seeks knowledge and explores innovative solutions.
- Collaboration: Works effectively with cross-functional teams and supports knowledge sharing.
- Communication: Communicates clearly and effectively across levels.
- Accountability: Takes ownership of tasks and delivers results with integrity.
- Strong analytical and problem-solving skills.
- Ability to work independently and lead cross-functional initiatives.
- Adaptability and a continuous improvement mindset.
- Education: B.Tech in Mechanical / Production / Industrial Engineering.
- Experience: Minimum 8-10 years of relevant experience in manufacturing engineering, in grinding and honing operations.
- Location: Ahmedabad manufacturing plant; active involvement in factory expansion projects is essential.