
Maintenance Manager
- Gwalior, Madhya Pradesh
- Permanent
- Full-time
- Job Description:
- Purpose/Key Objectives of the Job
- Overall responsibility for maintenance of present & new machines/equipment for Gwalior Powder Site
- Develop & Implement new process to reduce down time implementing various concept of maintenance like preventive and predictive maintenance
- Develop, monitor and analysis of department KPI's.
- Indigenization of imported machinery spare parts to reduce the cost and delivery time without affecting quality of spares.
- Up gradation and modification of machines, process and other related system.
- Develop and implement the department strategy to reduce the maintenance cost, downtime.
- Identify the training need through skill matrix mapping and ensure all critical training are provided.
- Define, prepare, lead execute, and monitor the progress of projects to ensure they are implemented on time, within budget, as per quality objectives, and in accordance with HSE&S and operations guidelines.
- Liasoning with government authority like electrical inspectorate, BESCOM, weights and measure for compliance
- Contractor Management
- Contribute to BBS program at site
- PTW compliance in coordination with HSE&S department
- Working together with HSE&S department to integrate safety into business process and develop leadership culture in Process Safety Management. This will be done by :
- Identify risks associated to equipment/facilities in place.
- Plan for mitigation to eliminate the risks.
- Develop program to train respective employees on equipment operation.
- Develop critical process to be complied in operating certain equipment, and manage to communicate it to respective employees.
- Promote safe work activities in compliance to HSE&S standards and regulations.
- Ensure the implementation of MOC/RA/Hazard study/AIG/PSM
- Ensure time to time audits and rectification of HSE related concerns
- Ensure the SAQ element 2.3, 6.1,6.2, 6.3 are in or above reference level
- Environmental conservation support to HSE department
- Coordination with production, QC, Technical on capex requirement
- Develop a capital budget
- Design,costing,sourcing,installation,commissioning of various equipment, facilities
- Fill the AR form and submit for approval
- Cost monitoring
- Support to rest of the site in India on capex
- Energy management to reduce the carbon foot print by sourcing power from renewable energy, energy saving program
- Develop vendor/supplier/contractor/consultant and liaise with external OEM authorized agencies for rendering services at the right time with quality.
- Analysis of various cost pertaining to spares, breakdowns & working on process improvement.
- Work on reduction on energy consumption & improvement on energy efficiency
- Guiding the team through the new challenges & initiatives and develop a culture of continuous improvement
- Part of MOC team AkzoNobel to suggest the core committee on MOC changes
- Compliance in all operation standard and regulatory requirements in every activity within engineering unit.
- Promote and ensure every activity is in compliance to operation standards, company directives and regulations.