Lead Production Quality Specialist - Fabrications & Assembly
Wabtec
- India
- Permanent
- Full-time
Lead a team of Quality Inspectors undertaking quality inspections at the station
The role requires effective cross-functional stakeholder engagement for executing the above key responsibilities and meeting business goals set for theQuality Function.Essential Responsibilities:Responsible for quality of all welding & assembly work pertaining to parts that are fitted on to locomotives built in Marhowra plant
Lead the team of Quality Inspectors of Fabrications & Assembly station ensuring no escapes from the station and in full compliance with the MIP (Manufacturing Inspection Plan) and in compliance with the approved WPS and Wabtec standards for welding
Reviewing welding parameter as per WPS.
Review customer requirements (both Internal & external) and make sure they are met.
Work with CFT (ME, Fulfilment, Supplier quality, etc) to establish quality requirements from external suppliers.
Raise NCMR (Non-conforming material report) and follow up with stakeholders for its disposition.
Train and manage a team of quality control technicians (Team members or Quality Inspectors).
Set standards for quality considering health and safety.
Make sure that manufacturing processes meet international and national standards.
Look at ways to reduce waste and increase efficiency.
Able to do RCA & CAPA.
Able to prepare SoD (Strength of defense) for corrective actions
Preparing & reviewing PPAP documents (in case of manufacturing process change or introduction of new processes, if any)
Updating existing Quality documents as per QMS.
Set up and maintain Quality controls (MIP) and documentation (Quality Alerts, Stand downs) in Reliance and Oracle online tools.
Monitor performance by gathering relevant data and produce statistical reports.
Liaise with other stakeholders and provide training, tools and techniques to enable others to achieve quality standards.
Assess the effectiveness of changes made.
Identify escape from previous stations, its cause and remedies.
Prepare Internal audit schedule (Process Audit) and adhere to timelines.
Weekly/Monthly reporting and documentation with zero quality escapes to next station
Undertake and drive special projects for reducing NCMR / quality defects from time to timeQualifications / Requirements:Bachelor's Degree in Mechanical / Electrical / Production /Industrial Engineering
Minimum 8 – 15 years of professional experience in Quality Assurance & Quality control or Process Engineering in Rolling stock Manufacturing and Testing or similar industry type (eg. automotive, power plant, Heavy Machinery)
Strong background in the interpretation of Engineering drawings /Stack-up Analysis/Specifications & Manufacturing processes
Ability to Review drawings, plans, and specifications along with the manufacturing engineer and to incorporate the requirements into the Quality Plan / procedures.
Sound knowledge in PPAP, APQP, Six Sigma, Structured Problem Solving, 7QC Tools
Sound knowledge of Assembly Process, Interfaces, Troubleshooting etc.
Knowledge of welding process like SMAW, GMAW, FCAW and NDT Level-II
Conversant with AWS codes and ASME, Section-IX standards
Experience in defining/generating / maintaining ISO-9001 QMS documentation, undertaking process audits
Highly proficient in MS-Office and Oracle, Mini TabDesired Characteristics:Self-directed, highly detail oriented, organized, & flexible
Excellent interpersonal skills with the ability to work closely with diverse team members on shopfloor and with cross functional stakeholders
Demonstrated oral/presentation & written communication skills
Six sigma green belt certified
ISO Lead auditorWabtec Corporation is committed to taking on the world’s toughest challenges. In order to fulfill that commitment we rely on a culture of leadership, diversity and inclusiveness. We aim to employ the world’s brightest minds to help us create a limitless source of ideas and opportunities. We believe in hiring talented people of varied backgrounds, experiences and styles…people like you! Wabtec Corporation is committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or expression, or protected Veteran status. If you have a disability or special need that requires accommodation, please let us know.