
Process Engineer
Syngene International
- Bangalore, Karnataka
- Permanent
- Full-time
- Lead or support process design, continuous improvement, and optimization of upstream unit operations (e.g., seed train, production bioreactors, harvest systems)
- Develop, review, and approve process documentation including P&IDs, process descriptions, interface to Automation
- Work collaboratively with cross-functional teams in MSAT, Quality, Engineering and Operations to ensure seamless tech transfer and process implementation
- Troubleshoot process-related issues during manufacturing campaigns and provide real-time support
- Participate in capital projects involving design or retrofit of biopharmaceutical facilities, including equipment selection, specification, and commissioning/qualification
- Evaluate and implement process improvements for robustness, yield, and productivity enhancements
- Maintain awareness of new technologies and trends in upstream and downstream processing
- Project Ownership: Accountable for the successful execution of projects from initiation through completion, ensuring all deliverables meet client expectations and regulatory standards.
- Quality Assurance: Responsible for ensuring that all processes comply with cGMP and other regulatory requirements, thereby safeguarding product quality and patient safety.
- Client Satisfaction: Ensure high levels of client satisfaction through effective communication, timely updates, and proactive problem-solving.
- Compliance and Risk Management: Identify and mitigate risks associated with technology transfer, ensuring that all operations are compliant with internal and external guidelines.
- Develop and validate process maps and models in collaboration with cross-functional teams.
- Adapt to additional tasks and responsibilities as assigned, demonstrating flexibility and a proactive approach.
- Bachelor's, Master's in Biotechnology, Chemical Engineering, Mechanical Engineering, Industrial Process Engineering, or a related discipline
- 5-8 years of relevant experience in biopharmaceutical manufacturing or engineering-equipment design, preferably in a GMP-compliant environment
- In-depth knowledge of upstream operations such as bioreactor operation (mammalian, microbial) and centrifugation from instrumentation and P&ID to DCS level
- Exposure to solution preparation, downstream processing (chromatography, UF/DF, nanofiltration) is a plus
- Familiarity with process control systems (DeltaV, PLC/SCADA) and PAT tools is advantageous
- Familiarity to ASPEN, Auto CAD, 3D design along with CMMS tools for asset management
- Strong understanding of ASME BPE, cGMP, ICH, and regulatory expectations for biopharma manufacturing
- Excellent analytical, problem-solving, and communication skills
- Experience with single-use technologies (SUT) and Stainless-Steel technologies in bioprocessing
- Prior involvement in facility design or greenfield/brownfield projects
- Hands-on experience in process modelling or simulation tools (e.g., Aspen Plus, SuperPro, schedule pro Designer or similar)
- Lean Six Sigma or similar process improvement methodology certification is a plus but not a must