Manufacturing Head - MCB and Wiring Devices
- Jalgaon, Maharashtra
- Permanent
- Full-time
Job Title: MCB and Wiring Devices Manufacturing Head
Location: Jalgaon, Maharashtra
Experience: 10–15 years in manufacturing leadership roles, preferably in the MCB and
wiring devices industry.Role Objective
As the Manufacturing Head for MCB and Wiring Devices, you will be responsible for
leading end-to-end operations focused on miniature circuit breakers (MCBs), switches,
sockets, and related wiring accessories. This role requires a seasoned leader with deep
domain knowledge, capable of driving process optimization, product quality, and
operational excellence. You will align manufacturing performance with the company's
strategic goals and ensure continuous improvement in productivity, safety, and customer
satisfaction.Key Responsibilities
Strategic Leadership
Define and implement strategic plans for the MCB and wiring devices division
aligned with company growth.
Drive innovation in manufacturing through automation and digital tools.
Evaluate and introduce new technologies and manufacturing practices to
improve throughput and product quality.
Manufacturing Operations
Oversee all stages of manufacturing including molding, stamping, assembly,
testing, and packaging.
Ensure daily production targets are met across product lines without
compromising on quality or safety.
Lead implementation of real-time monitoring systems for OEE (Overall
Equipment Effectiveness), downtime, and scrap rates.
Quality & Regulatory Compliance
Establish and uphold quality benchmarks specific to MCBs and wiring devices as
per IS/IEC standards. Lead audits (internal and external) and drive a zero-defect culture using Six
Sigma, SPC, and CAPA.
Ensure compliance with statutory certifications like BIS, CE, RoHS, etc.
Supply Chain & Inventory
Coordinate closely with SCM, planning, and procurement for timely raw material
availability.
Reduce lead times and optimize WIP and FG inventory levels using lean
inventory strategies.
Collaborate with vendors for strategic sourcing of components such as bimetals,
terminals, and plastic parts.
Process Innovation
Lead process innovation and industrial engineering initiatives by analyzing
workflows, optimizing resource utilization, improving layout planning, and
implementing cost-effective and time-efficient manufacturing solutions to
enhance operational efficiency.
Team Management & Development
Build and develop a skilled team across engineering, production, and quality.
Promote cross-functional teamwork and cultivate a continuous learning
environment.
Set KRAs and ensure periodic performance appraisals and skill gap training.
Cost & Efficiency Optimization
Identify cost-saving opportunities in materials, processes, and energy usage.
Optimize shopfloor layout, reduce changeover times, and enhance line
balancing.
Drive operational cost efficiency while maintaining product and process integrity.
Safety & Sustainability
Ensure strict adherence to safety practices, fire norms, and electrical hazard
controls.
Implement green initiatives like waste reduction, recycling, and energy-saving
practices.Key Qualifications
Educational Background
Bachelor's degree in Electrical/Mechanical Engineering or a related field.
MBA in Operations or Industrial Management (preferred).
Experience
10–15 years in manufacturing leadership roles, preferably in MCBs, switchgear,
or electrical devices manufacturing.
At least 5 years of experience in managing complete plant operations or
business units.
Technical Skills
In-depth understanding of MCB manufacturing technologies, assembly lines, and
quality control protocols.
Experience with lean manufacturing, TPM, 5S, and Six Sigma.
Familiarity with SAP/ERP systems and production planning tools.
Behavioral Skills
Strong leadership, crisis management, and stakeholder engagement skills.
Sharp analytical mindset with a data-driven decision-making approach.
Excellent communication and team-building abilities.Key Performance Indicators (KPIs)
Production Efficiency: Achievement of output vs. plan, uptime, and OEE.
Quality Performance: First-pass yield, rejection rate, and customer complaint
trends.
Cost Metrics: Achievement of unit cost targets and raw material usage
efficiency.
On-Time Delivery: Schedule adherence for key customer orders.
Safety & Compliance: Zero LTI incidents and full audit compliance.