Sr. Engineer - Controls & Automation

Xylem View all jobs

  • Chennai, Tamil Nadu
  • Permanent
  • Full-time
  • 2 months ago
Xylem is a Fortune 500 global water solutions company dedicated to advancing sustainable impact and empowering the people who make water work every day. As a leading water technology company with 23,000 employees operating in over 150 countries, Xylem is at the forefront of addressing the world's most critical water challenges. We invite passionate individuals to join our team, dedicated to exceeding customer expectations through innovative and sustainable solutions.Key ResponsibilitiesControls Design & Development
  • Design and develop PLC programs using Allen-Bradley Studio 5000, Siemens TIA Portal, WinCC, and SIMATIC Manager.
  • Develop and implement HMI/SCADA interfaces (FactoryTalk View, WinCC) for operator monitoring and control.
  • Implement redundancy strategies for CPU, I/O, and network levels to ensure high availability.
  • Develop control philosophies, test procedures, and sequence-of-operations documentation.
Instrumentation & System Integration
  • Select, integrate, and calibrate field instruments (flow, pressure, level, pH, turbidity, DO, TSS) and ensure proper integration with PLC/SCADA systems.
  • Configure industrial communication protocols (Modbus, Profinet, OPC UA, Canbus).
  • Perform loop checks, signal validation, and troubleshoot instrumentation issues during commissioning.
  • Review P&IDs, datasheets, and specifications to define automation scope.
Project Execution & Collaboration
  • Take ownership of project automation deliverables, ensuring quality, schedule, and cost compliance.
  • Collaborate with electrical, mechanical, and process engineers to ensure seamless integration.
  • Mentor and guide junior engineers in PLC/HMI programming and instrumentation integration.
  • Participate in design reviews, risk assessments, and technical workshops.
Global Coordination
  • Coordinate with international teams and stakeholders across time zones.
  • Represent the automation discipline in technical discussions and client interactions.
  • Clearly communicate technical concepts in English in multicultural environments.
Skills & QualificationsMust-Have
  • Bachelor’s degree in Instrumentation, Electrical, or Electronics & Communication Engineering.
  • 5–8 years of experience in PLC/HMI/SCADA development for water/wastewater projects.
  • Expertise in Allen-Bradley (CompactLogix, ControlLogix) and Siemens (TIA Portal, WinCC) platforms.
  • Strong command of IEC 61131-3 programming languages (Ladder, FBD, STL).
  • Experience in redundant CPU, I/O, and network architectures.
  • Experience with remote monitoring platforms such as EWON, Red Lion devices, or similar solutions.
  • Proven FAT/SAT execution and site commissioning experience.
  • Experience with instrument selection, integration, and calibration.
  • Knowledge of industrial communication protocols (Modbus, Profinet, OPC UA, Canbus).
  • Ability to read P&IDs, control narratives, and specifications.
  • Excellent English communication and teamwork skills.
Nice-to-Have
  • Experience in EPC projects.
  • Exposure to C programming, SQL, or VB for advanced reporting/data handling.
  • Familiarity with IoT/IIoT devices for monitoring and control
  • Knowledge of version control systems.
  • Process understanding of STP/ETP, UV, Ozonation, filtration systems.
  • Familiarity with VFDs, pump control, and energy optimization.
  • Experience mentoring junior automation engineers.
This role requires effective management of tasks and priorities along with strong problem-solving and analytical skills. Effective communication in English is essential.Xylem is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status, or other characteristics protected by law.Join the global Xylem team to be a part of innovative technology solutions transforming water usage, conservation, and re-use. Our products impact public utilities, industrial sectors, residential areas, and commercial buildings, with a commitment to providing smart metering, network technologies, and advanced analytics for water, electric, and gas utilities. Partner with us in creating a world where water challenges are met with ingenuity and dedication; where we recognize the power of inclusion and belonging in driving innovation and allowing us to compete more effectively around the world.

Xylem