Junior Operator - Packing
- Rangpo, Sikkim
- Permanent
- Full-time
- Perform calibration, clean and set different equipment and machines as per SOP and schedules for on-time completion of batch processing
- Check the suitable change part as per product requirement
- Arrange change parts & stereo for batch packing activity
- Evaluate the product dimensions and set the machine for changeovers
- Perform in-process checks in packing machines to ensure proper functioning of machine
- Perform labelling and handle rejection control in packing machine
- Reduce micro stoppages and avoid non-conformances during packing machine operations, cleaning and line clearance
- Maintain equipment, facility and block premises as per SOP for audit readiness and to avoid critical and major observation
- Perform all operations as per cGMP and safety to reduce rejection
- Fill Machine logs & other relevant documents precisely to meet cGMP requirements
- Check documentation before submission to ensure data integrity
- Conduct training related to cGMP, equipment operation, for workmen to minimize deviation from procedure
- Provide technical support to operators about packing activity and cGMP to get quality output for any up-gradation during packing activity
- Perform regular interlock checks of packing machines and perform safe operations
- Ensure usage and maintenance of PPEs by workmen during shifts
- Report any near-miss to officer in-charge in time
- Provide training to other operators about secondary packing machine settings and operations
- Conduct training related to safety and housekeeping for workmen
- Participate in learning of new machine and build expertise in troubleshooting the machines
- Meeting shift target due to unavailability of adequate resources. Overcome by efficient work load distribution
- Maintaining cGMP requirements during system downtime. Overcome by coordinating with engineering and technical support team
- Low yield due to more rejections. Overcome by controlling rejection and simplification of process and attending training
- Store for daily dispensing plan and availability of packing materials (Daily basis)
- Engineering for preventive maintenance and help in modification (as per need)
- Achieve average volume of 60 mn (FY2015-16)
- Average number of BPR’s handled : 60
- Average number of batches in packing : 60
- Average number of sales order dispatched : 25
- Achieve internal OTIF more than 90%
- Achieve Zero reportable accidents/ incidences during packing activities
- Achieve 0% errors in online documentation
- Meet 100% compliance to SOP and Safety regulation
- Up-gradation in facility and documents to Section Head - Packing
- Modification in equipment to Section Head - Packing
- Deviation and implementation of CAPAs Section Head - Packing