Associate Design Engineer

• Design and develop conveyor systems, ASRS, automated material handling equipment, and SPMs as per project requirements.
• Create 3D models and 2D manufacturing drawings using SolidWorks with proper application of GD&T.
• Perform mechanical calculations, component selection (motors, gearboxes, bearings, actuators), and tolerance stack-up analysis.
• Work closely with cross-functional teams including electrical, controls, procurement, and manufacturing to ensure seamless integration.
• Support prototype development, assembly, and testing.
• Drive design reviews, DFMEA, and continuous product improvements.
• Document Bill of Materials (BOMs), design specifications, and technical manuals.
• Ensure compliance with relevant safety standards and design codes.
• Display thorough knowledge of applicable theories, practices, and business practices.
• Modify, critique, and release equipment designs per customer and Bastian Solutions specifications and standards
• Create detailed installation and layout drawings
• Troubleshoot and modify manufactured equipment, creating red line drawings, updating SolidWorks models and drawings to create As-Built packages prior to shipment
• Create and modify mechanical manuals, preventative maintenance schedules and tasks, and troubleshooting guides.
• Provide quality oversight, review, edit, and refine the technical documentation of peers and vendors
• Prepare procedures, reports, and specifications.
• Perform discipline checks on product/equipment design and technical documentation
• Design, execute, and report on product/equipment design validation tests

• Bachelor / master’s degree in mechanical engineering or related field.
• Minimum 1 year of design experience in conveyor systems, SPMs, or material handling equipment.
• Proficiency in SolidWorks (3D modeling, assemblies, drafting, configurations).
• Sound knowledge of GD&T (ASME Y14.5) and tolerance analysis.
• Familiarity with manufacturing processes (welding, sheet metal, machining, assembly).
• Ability to interpret customer specifications and translate them into functional designs.
• Experience with PDM tools, or PLM workflows (Bluestar).
• Exposure to automation systems, pneumatics, or servo-based designs.
• Basic knowledge of standards like ISO, ANSI, or CE compliance.
• Familiarity with cost optimization and value engineering
• Strong analytical, problem-solving, and communication skills.
• Hands-on experience in prototype building or shop floor support is a plus.
• Strong technical writing and documentation skills.
• Superior computer skills, with solid experience in MS Office.
• Fluent in advanced analysis techniques, i.e., FEA, SolidWorks Simulator.
• Excellent ability to read and understand engineering drawings/documents/reports.

Bastian Solutions