Engineer - Precast
KEC International
- Ranchi, Jharkhand
- Permanent
- Full-time
- Leading the Team of 3D Printing, Wax Press & Wax Pattern Assembly, Manual & Robotic Coating, Autoclave & Shell Firing, Shell Repairing and ensuring the shell readiness for pouring as per the Schedule.
- Co-ordinate with Planning & Customer Support for the preparation and requirement of schedule for the new Development and monthly plan.
- Preparation and readiness of pattern for tree assembly and coating as per the Shelling requirement.
- Monitoring the Managing the OEE for identified equipment's.
- Manage and control the proper up keeping of wax Dies and Patterns.
- Co-ordinate with QC Deptt for the Inspection of pattern.
- Responsible to ensure operator level preventative maintenance is conducted on all equipment to ensure fault free operation.
- Liaise with maintenance department for short/long term maintenance planning and execution.
- Res Pattern Assembly facility is organized using 5S approaches and materials and resources are appropriately planned.
- Co-ordinate production requirements with support from incubation head, CAD Team and production planning department.
- Handle and facilitate process and product-based NCR's for issues arising in Ti Cast manufacturing system.
- Plan appropriate levels and qualities of raw materials needed for the production of Wax Pattern, testing, tree assembly
- To ensure safe work environment within the working area along with safety officer, Quality and Operation Head.
- The Jobholder must ensure Product safety and prevent the FOD and Counterfeit parts in their concerned area.
- Preparing and providing the MIS reports
- Making the Shells as per the schedules.
- Maintenance and adherence to SOP and Work Instructions.
- OEE Monitoring and effective utilization of machines and resources.
- Reduction in production lead times.
- Minimization of Rejection, scrap and rework.
- Adherence to quality standards and specifications.
- Continuous improvement (Kaizen) in processes.
- Conducting the Six sigma & Cost Saving Projects
- To hold any process or Job after consultation with Reporting Manager/HOD in charge upon finding any discrepancy of incoming material/product.
- To process the job after proper inspection to next stage, need to discuss with Reporting Manager/HOD If reqd.
- Signing on all production documents or inspection sheet.
- Raising the NCR for any Quality related issue.
- To give observations on audit findings.
- To prepare indent for process & product related requirements.
- To update the data in required format & ERP system.
- To take necessary actions and disposition of nonconforming outputs after consultation with reporting manager.
- Responsible for providing on job training on the Quality/production related topics to blue collar/subordinate after getting self-trained on the subject matter.
- Excellent communication and interpersonal skills to effectively collaborate with various teams.
- Strong leadership abilities to guide and motivate the production team.
- Problem-solving and decision-making skills to resolve production challenges.
- Ability to work in a team-oriented environment and foster a positive work culture.
- Capacity to provide training and mentorship to team members
- A bachelor's degree in Mechanical Engineering or a related field is typically required for this role. Additional certifications or specialized training for Investment Casting is preferred.
- Diploma/Degree from NIFFT, Ranchi or similar institute is preferred.
- Proven experience as a Production Engineer in Pre-Cast section of Foundry or similar role in a manufacturing environment.
- Proven experience of working in the areas of Wax pattern making
- Experience with ERP software and proficiency in interpreting engineering drawings.
- Strong understanding of manufacturing principles and best practices.
- Familiarity with quality management systems and continuous improvement methodologies.
- Excellent problem-solving skills and the ability to analyze complex situations.
- Effective communication and collaboration skills to work with cross-functional teams.
- Prior experience in a leadership or supervisory capacity is preferred.
- Good written and verbal communication skill (English + Hindi) and Computer literacy
- Aptitude to read technical information
- Moderate level of general metallurgy and engineering requirements.
- Shows initiative and problem solving ability
- Motivate fellow employees to achieve agreed goals.
- Support the creation of an environment for continuous improvement.
- Maintain an attitude to appreciate efficient and cost-effective manufacturing
- Provide regular reports regarding work progress and deficiencies.
- Leading the Team of 3D Printing, Wax Press & Wax Pattern Assembly, Manual & Robotic Coating, Autoclave & Shell Firing, Shell Repairing and ensuring the shell readiness for pouring as per the Schedule.
- Co-ordinate with Planning & Customer Support for the preparation and requirement of schedule for the new Development and monthly plan.
- Preparation and readiness of pattern for tree assembly and coating as per the Shelling requirement.
- Monitoring the Managing the OEE for identified equipment's.
- Manage and control the proper up keeping of wax Dies and Patterns.
- Co-ordinate with QC Deptt for the Inspection of pattern.
- Responsible to ensure operator level preventative maintenance is conducted on all equipment to ensure fault free operation.
- Liaise with maintenance department for short/long term maintenance planning and execution.
- Res Pattern Assembly facility is organized using 5S approaches and materials and resources are appropriately planned.
- Co-ordinate production requirements with support from incubation head, CAD Team and production planning department.
- Handle and facilitate process and product-based NCR's for issues arising in Ti Cast manufacturing system.
- Plan appropriate levels and qualities of raw materials needed for the production of Wax Pattern, testing, tree assembly
- To ensure safe work environment within the working area along with safety officer, Quality and Operation Head.
- The Jobholder must ensure Product safety and prevent the FOD and Counterfeit parts in their concerned area.
- Preparing and providing the MIS reports
- Making the Shells as per the schedules.
- Maintenance and adherence to SOP and Work Instructions.
- OEE Monitoring and effective utilization of machines and resources.
- Reduction in production lead times.
- Minimization of Rejection, scrap and rework.
- Adherence to quality standards and specifications.
- Continuous improvement (Kaizen) in processes.
- Conducting the Six sigma & Cost Saving Projects
- To hold any process or Job after consultation with Reporting Manager/HOD in charge upon finding any discrepancy of incoming material/product.
- To process the job after proper inspection to next stage, need to discuss with Reporting Manager/HOD If reqd.
- Signing on all production documents or inspection sheet.
- Raising the NCR for any Quality related issue.
- To give observations on audit findings.
- To prepare indent for process & product related requirements.
- To update the data in required format & ERP system.
- To take necessary actions and disposition of nonconforming outputs after consultation with reporting manager.
- Responsible for providing on job training on the Quality/production related topics to blue collar/subordinate after getting self-trained on the subject matter.
- Excellent communication and interpersonal skills to effectively collaborate with various teams.
- Strong leadership abilities to guide and motivate the production team.
- Problem-solving and decision-making skills to resolve production challenges.
- Ability to work in a team-oriented environment and foster a positive work culture.
- Capacity to provide training and mentorship to team members
- A bachelor's degree in Mechanical Engineering or a related field is typically required for this role. Additional certifications or specialized training for Investment Casting is preferred.
- Diploma/Degree from NIFFT, Ranchi or similar institute is preferred.
- Proven experience as a Production Engineer in Pre-Cast section of Foundry or similar role in a manufacturing environment.
- Proven experience of working in the areas of Wax pattern making
- Experience with ERP software and proficiency in interpreting engineering drawings.
- Strong understanding of manufacturing principles and best practices.
- Familiarity with quality management systems and continuous improvement methodologies.
- Excellent problem-solving skills and the ability to analyze complex situations.
- Effective communication and collaboration skills to work with cross-functional teams.
- Prior experience in a leadership or supervisory capacity is preferred.
- Good written and verbal communication skill (English + Hindi) and Computer literacy
- Aptitude to read technical information
- Moderate level of general metallurgy and engineering requirements.
- Shows initiative and problem solving ability
- Motivate fellow employees to achieve agreed goals.
- Support the creation of an environment for continuous improvement.
- Maintain an attitude to appreciate efficient and cost-effective manufacturing
- Provide regular reports regarding work progress and deficiencies.