Process Engineer – Cable Harness

CYIENT DLM Ltd

  • Mysore, Karnataka
  • Permanent
  • Full-time
  • 4 days ago
Position: Process Engineer – Cable HarnessWork Location: MysoreOrganization: Cyient DLM LimitedIndustry: Electronics Manufacturing Services (EMS)Job SummaryWe are seeking a skilled Process Engineer with strong expertise in cable harness manufacturing to support new product development, RFQ execution, and process establishment. The role involves end-to-end responsibility from reviewing customer requirements to defining manufacturing processes, documentation, and continuous improvement.Key Responsibilities
  • Review and analyze customer documents to ensure complete understanding of project scope related to cable harness assemblies.
  • Prepare accurate and error-free Bill of Materials (BOM), including identification of MSD (Moisture Sensitive Devices) and ESD (Electrostatic Discharge) components.
  • Design, develop, and establish internal manufacturing processes with appropriate controls.
  • Conduct First Article Inspection (FAI) validation and release process parameters. Continuously update and improve PFMEA (Process Failure Mode and Effects Analysis).
  • Develop and maintain:
  • Process Flow Charts
  • Process Control Plans
  • PFMEA documents
  • Work Instructions, SOPs, visual aids, and templates
  • Packing instructions
  • Lead and facilitate Cross Functional Team (CFT) discussions for PFMEA.
  • Conduct Design for Manufacturing (DFM) reviews with Process, Quality, and Production teams.
  • Ensure timely release of all engineering documentation (minimum 3 days prior to production build).
  • Manage configuration control and all related engineering activities.
  • Provide technical expertise in cable harness processes including:
  • Cutting
  • Stripping
  • Crimping
  • Connectorization
Required Skills & Qualifications
  • Strong process knowledge in cable harness manufacturing (cutting, stripping, crimping, connectorization).
  • Familiarity with First Article Inspection (FAI) requirements as per AS9102 standard.
  • Hands-on experience with engineering documentation, including:
  • Process Flow Charts
  • Process Control Plans
  • PFMEA / FMEA
  • Assembly Instructions
  • SOPs
  • Final Inspection & FQA Checklists
  • Knowledge of Engineering Change Management (ECM) processes.
  • Ability to work cross-functionally with Quality, Production, and Engineering teams.
  • Strong attention to detail and documentation accuracy.

CYIENT DLM Ltd