PSI Engineer - RBI - TSI
BP
- Pune, Maharashtra
- Permanent
- Full-time
- Develop RBI Methodology Documents, such as Management System and Technical Instructions consistent with industry standard processes and regulatory requirements.
- Implement RBI programs in commercially available inspection data management systems (IDMS). Monitor their sustained health and lead self verification practices and KPIs around it.
- Perform risk analysis, updating RBI inspection plans, and evergreening the RBI analysis.
- Verify RBI data quality and assumptions through quality audits.
- Participate in damage mechanism assessments/reviews and identify damage mechanisms.
- Participate/perform fixed equipment system and circuitization.
- Determine inspection and test plans for fixed equipment and piping.
- Lead a team of technicians, specialists, and engineers to perform data entry, develop corrosion loops and create inspection circuits, CML location, NDT techniques application, etc..
- Document inspection reports and RBI data in electronic and/or hard copy format for on-stream inspections.
- Provide QA/QC function and quality checks of new projects RBI work.
- Conduct NCR review with the project management team.
- Provide RBI software support for the production system and fix potential issues.
- Participate/perform mechanical integrity (MI) gap assessments and audits.
- Define and implement strategies to systematically roll-over inspection plans.
- Develop work processes/flow and conduct training.
- Participate in the RBI user community to promote sharing of knowledge, experience and standard processes across P&O.
- Work with bp technical teams to resolve defects and performance issues of MI systems and RBI tools.
- Support and fully engages with TAR, Projects, Maintenance, Operations, and Integrity teams as required for scope development.
- Provide support for global implementation of RBI improvements, including contractor management and oversight.
- Program management capabilities
- Provide RBI support and training of inspection personnel.
- Provide consistent RBI performance management and insights to discipline leadership and asset leadership
- Assist with Inspection Information Management
- Provide visible safety leadership in accordance with bp safety leadership principles, lifesaving rules and process safety fundamentals to model desired safety behaviors
- Record relevant learning in shared learning systems, incorporate into local activities, specifications/ practices/ procedures and raise high priority lessons
- Support performance management through implementation, measurement, and analysis of relevant KPI’s to drive continuous improvement.
- BSc or BEng (UK), BSc (US), or international equivalent in an engineering field around materials, corrosion, mechanical, chemical engineering
- 8+ years of relevant technical field experience in oil/gas or petrochemical industries, pressure systems integrity management and RBI
- Preferably certified in API 580, 581 and 571.
- Work experience with relevant inspection codes and standards to meet regulatory compliance
- Mix of production/refining/petrochemical plant experience.
- Deep understanding of O&G integrity damaging mechanisms, risk evaluation, remaining life evaluations, FFS understanding
- Hands-on experience facilitating RBI implementation.
- Working knowledge of ASME and API codes and standards.
- Strong experience working with PFDs and P&IDs and inspection isos.
- Thorough understanding of refining and chemical processes with the ability to facilitate client meetings discussing details of operating units.
- Skilled on creating technical documents.
- Deep expertise on effectively applying both qualitative and quantitative RBI analysis methodologies such as API 581.
- Experience damage mechanism assessment and developing corrosion loops in the oil and gas industry.
- Experience and maintaining process piping systems and corrosion circuits.
- Working experience with conventional and advanced NDT applications and limitations. Deep experience on inspection grading.
- Working experience in inspection, test, and preventive maintenance (ITPM) development as applicable to the recognized and generally accepted good engineering practices (RAGAGEPs).
- Experience applying RBI software systems, including, GE APM IM modules, and other inspection data management systems (IDMS)
- Experience in fitness for service (FFS) as per API 579-1.
- Process knowledge of oil refineries, gas processing, and chemical plants is preferable.
- Strong spreadsheet, project scheduling, and database skills
- Knowledge NACE Senior Corrosion Technologist, BSI ISO Standards, AWS/ CSWIP/ ASNT NDT Techniques
- Ability to create and maintain reliable customer relationships.
- People leadership, teamwork, communication skills and an ability to network and influence across organizational boundaries.
- Fluent in English, written and oral.
- Familiar with process design, process safety, and operating conditions of typical O&G units
- Individual must be highly motivated and a self-starter
- Regional Integrity Management Teams
- RBI user groups, subdiscipline network
- External Vendors
- External and Internal Audit and Safety partners