Production Manager- Plastic extrusion processes, Khopoli

Talent Leads Consultants

  • Khopoli, Maharashtra
  • Permanent
  • Full-time
  • 12 days ago
Position: Production Manager
Location: Khopoli
Industry: Plastic ManufacturingExperience Required:12–15 years of relevant experienceMandatory experience in plastic extrusion processesKey Requirements:Strong knowledge of extrusion technology and plastic processingExperience in product development and lifecycle managementKey Responsibilities:Production & Operations:
  • Plan, schedule, and execute daily production to meet targets.
  • Oversee setup, parameter setting, and operation of extrusion machinery (e.g., single/twin screw extruders for PVC, HDPE, PP, etc.).
  • Monitor process parameters (temperature, pressure, thickness, speed) for consistent quality.
  • Troubleshoot process issues, breakdowns, and quality deviations in real-time.
  • Manage raw material (polymer) handling, inventory, and consumption.
  • Optimize machine utilization and minimize downtime.
Quality & Compliance:
  • Implement and enforce
(QC) standards and procedures. * Conduct process checks and ensure adherence to product specifications (e.g., BIS standards for pipes).
  • Manage waste reduction and control scrap levels.
  • Ensure compliance with all safety, health, and environmental regulations (HSE).
Team Leadership & Development:
  • Lead, train, and develop a team of operators, technicians, and checkers.
  • Manage manpower allocation and performance.
  • Foster a "safety first" culture and ensure good housekeeping on the shop floor.
Strategy & Improvement:
  • Implement lean manufacturing principles and drive
(Kaizen, OEE). * Identify and eliminate production bottlenecks.
  • Participate in new product development trials and process modifications.
Reporting & Administration:
  • Generate daily, weekly, and monthly production and performance reports (MIS).
  • Coordinate with Maintenance, QC, Stores, Sales, and PPC departments.
Qualifications & Skills:
  • Education: B.E./B.Tech in Plastics/Polymer/Mechanical Engineering or Diploma.
  • Experience: Proven experience in plastic extrusion (pipes, sheets, films).
  • Technical Skills: Expertise in extrusion machinery, material handling (HDPE, PVC, PP), process control, and troubleshooting.
  • Soft Skills: Strong leadership, communication, problem-solving, organizational, and analytical skills.
  • Knowledge: PPC, Lean Manufacturing, Quality Systems (ISO).

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