Shift Engineer - Vadodara (Bhayli)
Miracle HR Solution
- Vadodara, Gujarat
- Permanent
- Full-time
- Production Planning & Execution
- Develop and execute daily, weekly, and monthly production plans based on sales/dispatch targets.
- Ensure efficient machine scheduling to minimize idle time and maximize utilization.
- Coordinate with planning and supply chain teams for RM/consumables availability.
- Shift & Team Management
- Supervise and lead production team across shifts (operators, setters, helpers).
- Allocate manpower and ensure proper shift handover.
- Monitor operator performance and address any issues related to absenteeism, skill gaps, or behaviour.
- Quality Assurance
- Ensure production meets quality standards/specifications.
- Work closely with QA/QC team to resolve in-process and final inspection issues.
- Implement root cause analysis and corrective actions for recurring defects (like flash, short shot, sink marks, etc.).
- Efficiency & Productivity
- Monitor OEE (Overall Equipment Effectiveness) and improve cycle time, rejection rate, and downtime.
- Initiate and lead Kaizen, 5S, and Lean Manufacturing practices.
- Track KPI metrics such as production output, scrap rate, machine uptime, etc.
- Tooling & Mold Maintenance Coordination
- Coordinate with the tooling/maintenance team for timely mould changeovers, preventive maintenance, and breakdown resolution.
- Maintain mould changeover time within target limits (SMED principles if applicable).
- Documentation & Compliance
- Maintain daily production reports, downtime records, rejection reports, etc.
- Ensure compliance with ISO/TS/IATF or customer-specific documentation requirements.
- Conduct audits and reviews for internal and external parties.
- Machine & Utility Monitoring
- Monitor machine health (hydraulic pressure, temperature control, etc.).
- Liaise with maintenance for upkeep of utilities like air compressors, chillers, MTCs, etc.
- Safety & Housekeeping
- Ensure adherence to all EHS (Environment, Health & Safety) standards on the shop floor.
- Promote safety awareness and conduct toolbox talks/training.
- Maintain cleanliness as per 5S guidelines.
- Cross-functional Coordination
- Liaise with design, QA, maintenance, stores, purchase, and customer service teams.
- Attend daily review meetings and report production status and issues.
- Continuous Improvement & Cost Control
- Identify opportunities for cost reduction through process optimization and material usage.
- Drive productivity improvement initiatives (cycle time, manpower efficiency).
- Reduce rework, rejections, and material wastage