Lead Engineer - Testing

Bangalore, Karnataka
Permanent
Full-time

2 months ago

SKF has been around for more than a century and today we are one of the world's largest global suppliers of bearings and supporting solutions for rotating equipment. Our products can be found literally everywhere in society. This means that we are an important part of the everyday lives of people and companies around the world.In September of 2024, SKF announced the separation of its Automotive business, with the objective to build two world-leading businesses. The role you are applying for will be part of the automotive business. This means you will have the opportunity to be a part of shaping a new company aimed at meeting the needs of the transforming global automotive market.Would you like to join us in shaping the future of motion? We are now looking for aLead Engineer - Testing, India - Automotive BusinessWe're seeking a highly motivated and meticulous Automotive Bearing Test Engineer to join our dynamic Testing & Laboratory team. In this critical role, you'll be responsible for the end-to-end management of automotive bearing test requests, ensuring projects are executed with precision, efficiency, and adherence to the highest quality standards with a passion for automotive product development, strong understanding of testing methodologies and a commitment to continuous improvementKey ResponsibilitiesAs an Automotive Bearing Test Engineer, you will:1. Test Project Leadership & Planning

Initiate & Plan Test Projects: Lead the initiation and planning of test requests for automotive bearings, in line with the SKF/customer test Spec alongside including the development of comprehensive project specifications.
Resource Management: Effectively allocate personnel and equipment resources to ensure optimal project execution.
Stakeholder Communication: Clearly communicate cost and time estimates to requestors, secure necessary approvals, and provide consistent, detailed project status updates.

2. Test Design & Preparation

Advanced Validation Test Design: Design and development of new test rigs and implement comprehensive test plans for automotive bearings, from component to full system-level testing, accurately simulating real-world operating environments.
Dynamic & Environmental Simulation: Incorporate dynamic loads, transient events (e.g., acceleration, braking, cornering), and environmental factors (dust, water, salt, extreme temperatures) into test methodologies for highly realistic validation.
Tooling & Material Procurement: In alignment with Indian testing, development & CAFÉ norms, Design necessary tooling and efficiently procure all required tooling, consumables, hardware, and other project-specific items.

3. Test Execution & Reporting

Test Execution Oversight: Oversee and guide technicians in executing tests according to project specifications, ensuring adherence to lead times and professional work instructions.
Accelerated & Predictive Testing:

Develop and refine Accelerated Life Testing (ALT) methodologies to accurately correlate test results with real-world lifespan.
Integrate advanced sensors and data analysis for Prognostics and Health Management (PHM), enabling real-time health monitoring, failure prognosis, and prediction of remaining useful life.
Collaborate on the integration of Digital Twin models, validating and refining virtual simulations with physical test data.
Smart & Autonomous Testing:

Contribute to the development of automated test sequences, enabling rigs to execute complex tests and make real-time adjustments.
Utilize advanced data acquisition systems and analytical tools (including AI/ML) for real-time processing and deep insight extraction from test data.
Explore and implement self-correction and optimization capabilities within test rigs to enhance efficiency.
Data Analysis & Reporting: Analyse test data, interpret results, and prepare detailed test reports. Release thorough test reports, ensuring proper storage and archiving of test parts, tooling, and related hardware, and formal project closure.

4. Operational Excellence & Quality Assurance

Quality Management System: Drive the rigorous implementation of our Testing Laboratory Quality Management System (based on TS:16949) across all activities.
Work Instruction Development: Develop and continuously update work instructions for all testing machines and equipment under your purview.
Equipment Calibration & Maintenance: Conduct internal and external calibration of all sensors and measuring equipment associated with machines under your direct responsibility.
Preventive Maintenance & Safety: Champion 5S principles within your work area, manage Total Preventive Maintenance with technicians, and actively contribute to waste reduction initiatives (cost reduction, continuous improvement, Kaizens). Prioritize and enhance workplace safety within your area of responsibility.

5. Continuous Improvement & Innovation

Collaboration & Feedback: Collaborate closely with design, manufacturing, and quality teams to provide feedback, insights, and drive continuous improvement.
Cost-Effectiveness & Efficiency: Identify and implement strategies to reduce development time, lower testing costs, and maximize rig utilization.
Modularity & Reconfigurability: Contribute to the design and implementation of modular test rig components to facilitate testing of various bearing types and configurations.
Technology Advancement: Continuously seek opportunities to upgrade and improve test equipment functionality. Stay abreast of the latest advancements in bearing technology, testing methodologies, and industry best practices.

Role Dimensions & Measures:

Financial & Quantitative:

Execution of projects within agreed-upon budgets for procured items.
Completion of projects within allocated people and machine hours.
Achieving agreed levels of personal productivity.

Non-financial & Qualitative:

Attaining agreed levels of customer satisfaction for completed projects.
Ensuring 100% adherence to the departmental Quality Management System.
Maintaining high machine uptime and availability for maximum utilization.
Sustaining a zero-accident record in your designated work zone.

Key Contacts/Interfaces:

Internal:

Application Engineering/Product Development & Product Engineering: Every project for initiating, status updates, and reporting results.
Purchase and Suppliers: Every project for procuring tooling, consumables, and hardware.
Maintenance: As needed for facility management (power, compressed air, air conditioning) of the lab.
Finance: For submitting payment requests for purchased parts.

External:

External Customers: Every project for initiating, status updates, and reporting results.

Profile:

Education: Bachelors'/ Master of Engineering in Mechanical or Automotive stream.
Certifications (preferable): Solid Modelling (Creo or equivalent), Lab View, Hydraulic / Pneumatic System.
Experience:

Around 5-8 years of experience in Product Design / Development / Research/ Quality / Testing within the Automotive/Industrial industry.
Minimum of 3-year exposure to testing.
Hands-on experience in Automotive & Industrial Product Testing is an added advantage.
Knowledge of Hydraulics and Pneumatics is an added advantage.

Technical Skills

Machine Design & Tooling: Expertise in designing machinery and specialized tools.
Strength of Materials: Proficient in analysing material strength, including fatigue analysis.
Statistical Analysis: Skilled in applying statistical methods for data interpretation.
Testing Technology: Comprehensive understanding of testing processes, requirements, and design.
Failure Analysis: Experienced in identifying root causes of failures.

Behavioural Skills

Value Creation: Ability to identify, create, and capture value.
Innovation: Drives experimentation and fosters innovation.
Execution & Speed: Executes tasks efficiently and rapidly.
Team Leadership & Mentoring: Effectively delegates to and guides technicians.
Logical Reasoning: Demonstrates strong analytical and problem-solving skills.
Communication: Excellent presentation, public speaking, and English language proficiency.

SKF is committed to creating a diverse environment, and we firmly believe that a diverse workforce is essential for our continued success. Therefore, we only focus on your experience, skills, and potential. Come as you are - just be yourself. #weareSKFSome additional informationThis position will be in Bangalore.For questions regarding the recruitment process, please contact Anuradha Seereddy, Recruitment Specialist, on email Anuradha.seereddy@skf.com.About SKFSKF has been around for more than a century and today we are one of the world’s largest global suppliers of bearings and supporting solutions for rotating equipment. With more than 40,000 employees in around 130 countries, we are truly global. Our products are found everywhere in society. In fact, wherever there is movement, SKF’s solutions might be at work. This means that we are an important part of the everyday lives of people and companies around the world. See more, at www.skf.com.

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