Manager I, Production
Regal Rexnord View all jobs
- Hyderabad, Telangana
- Permanent
- Full-time
- Provide strategic leadership and create an inspiring vision for the production team.
- Motivate and coach team members to achieve production goals and continuous improvement.
- Develop and execute long-term production plans, including capacity planning and resource allocation.
- Manage production planning and scheduling using SAP to meet customer delivery commitments.
- Minimize backlog orders through effective planning and proactive issue resolution.
- Conduct daily meetings with cross-functional teams to ensure transparent communication on order progress.
- Optimize inventory levels to balance demand and supply in line with fiscal year budgets.
- Manage intercompany orders and coordinate with global group companies.
- Prepare clear and concise reports and data analysis for management presentations.
- Oversee Capex planning, plant layout, machine and equipment selection, installation, commissioning, and process capability establishment using lean concepts.
- Lead machining cost estimation, APQP planning, CNC process planning, tooling selection, fixture and gauge design, prototyping, PPAP, and process documentation.
- Monitor and improve Overall Equipment Effectiveness (OEE), including production output, rework/rejections, and machine up time.
- Drive continuous improvement initiatives through Lean, Kaizen, TPM, and other methodologies.
- Resolve production, quality, and delivery issues using structured problem-solving tools and ensure timely closure of action items.
- Strengthening team capabilities through training and skill development programs.
- Ensure compliance with shop floor standards and systems, including 6S, EHS, EMS, and QMS requirements.
- Degree in Mechanical Engineering.
- 15–18 years of experience in manufacturing operations within MNCs.
- Strong knowledge of supply chain processes in a manufacturing environment.
- Proficiency in Microsoft Office (Excel, PowerPoint) and SAP systems.
- Expertise in lean production systems, inventory management, MRP, and machining processes (CNC Turning, HMC, VMC, Grinding, SPM, Induction Hardening, Surface Treatment).
- In-depth knowledge of NPD tools (APQP, PPAP, Stage Gate, PFMEA, Control Plan, SOP, WI).
- Familiarity with forging, casting processes, and material composition.
- Strong CNC programming and tooling knowledge (cutting tools, inserts, grinding wheels, broaches).
- Proficiency in problem-solving tools (7QC, Six Sigma) and implementation of Poka-Yoke and engineering controls.
- Hands-on experience in Lean Manufacturing, TPM, Kaizen, QCC, SPC, SMED, VSM, MOST, QMS, EMS-OHSAS.
- Result-oriented with strong people management and leadership skills.
- Excellent interpersonal, communication, and presentation skills.
- Ability to resolve conflicts, make decisions, and negotiate effectively.
- Strong business acumen with high ethical standards and integrity.
- Multilingual communication skills (English, Hindi, and Telugu).
- Ability to manage multiple priorities and meet competing deadlines.