
Industrial Engineer Executive
- Chennai, Tamil Nadu
- Permanent
- Full-time
- To Maintain good 6S condition on the production floor
- To improve the Plant efficiency by work-study techniques using Capacity study & time study
- Engage the entire team and support departments in eliminating losses and improving efficiency.
- Maintain TPP of downtime for each line and drive to eliminate
- Derive Action plan and follow up on Operators whose minutes are
- Project minutes and OEE for two weeks based on the loading plan
- Identify bottlenecks & fix the issues – (Man / Machine /Method / Material)
- Prepare Work Distribution Plan (WDP), check on the layout plan and machinery utilization / availability.
- Ensure style change is as per QCO schedule.
- Ensure layout of line is as per the style change over plan
- Ensure updating of skill matrix periodically
- Evaluate experience operator’s skill during recruitment
- To implement & follow up on Lean manufacturing in the production floor.
- Deploy single piece flow system in the sewing lines, there by WIP in each operation is 10 pcs max.
- Continuous monitoring of the line balancing & educating the line staff to have close follow-up on hourly count and line balancing.
- Ensuring pull & Push system is ON.
- Optimization of machine utilization resulting low downtime.
- Improve the morale of SMO.
- To calculate the SMV of the garment using GSD.
- To standardize the best handling method
- To check on the RM consumption to eliminate waste
- Challenge on certain SMV’s with TPDM which is not consistent with AD against PC.
- Kaizen - To implement continuous improvement in the process.
- QCO – To reduce the bucket loses & change over time within an hour.
- VSM – Lean process mapping in the flow.
- Yamazumi –stack up line balancing in the production lines.
- TPPA – Data analysis for top issues, causes & PCA.
- Good communication skills Tamil and English
- Tech or B.E. in Apparel Manufacturing / Industrial Engineering / Mechanical is preferred
- Freshers are welcome to apply. Preferably with experience as IE in intimate apparel manufacturing.
- Proficiency in MS Office
- Highly analytical and has LEAN background preferably
- Highly technical and have good presentation skills