Job Description JOB PROFILE - Responsible of Line 4 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation. . KRA 1: Accountability: Production and Quality. Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control. - Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends. - Corrective and preventive action for abnormal situation / alarms. - Interact with concerned maintenance department for shift problems. . KRA 2: Cost Control. Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment's. Continuous monitoring of trends along with process parameters. Ensure running of power saving equipment in SPRS. Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control. . KRA 3: Process Maintenance Jobs. Coordination for Refractory work in shutdown activities and shutdown jobs at various places. Supervise for correct installation of bricks / castable. Take no load trials of standby equipment's. Changeovers whenever required. Co-ordination for shutdown activities assigned. . KRA 4: Housekeeping and Environmental / Safety. Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area. Monitor performance of dust control equipment's i.e., GCT, ESP, Dust collectors, CO tripping. Using personal protective equipment's. Participating in WCM activities SBO round and walk by inspection. . KRA 5: System Implementation: The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal Mills 4 thorough the involvement of employees for improving plant working and quality standard. Identify and improvement study and kaizen. Identify & get rectified. - Abnormalities. - Spillage/leakages. - Unsafe conditions/practices. 5S activities. - Points emerged in campaigns. Implementation plan for Quality improvement objectives. Improvement of WCM criteria score. EMS targets. Internal customer rating improvement. - Statutory compliance. Improvement of OEE/MTBF/MTTR - Elimination of muda. Does why why analysis. Prepare/present weekly/monthly WCM presentation. Develop one point lesson. Update WCM activity board Create awareness in team members. Develop visual controls. Critical Job competencies / Mandatory Skills : Kiln and Mill operation and process Optimisation, Refractory installation, Professional Experience description : CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standards Professional Qualifications: B. E (Chemical)/Diploma (Chemical) /M.Sc. Essential: B.E /Diploma (Chemical),
